Forged parts with special shapes are widely used in the manufacturing industry due to their unique shape. The design and manufacturing process is a very complex process that requires strict compliance with some standards and specifications to ensure the quality and durability of the final product.
Design Phase:
- Product requirements confirmation: It is important to clearly understand the customer’s requirements, including size, shape, mechanical parameters, etc.
- Product evaluation: Evaluate the main product to determine the selection of metal materials and process.
- Mold design: Design the tapping board, mold structure, indexing scheme and CNC machining program, and confirm the forging process.
- Simulation of forging shape: Optimize the shape through computer simulation so as to select the most suitable process and mold.
Manufacturing Phase:
- Raw material preparation: Select suitable metal materials according to the design requirements and conduct strict inspections.
- Heat treatment: Uniformly heat and cool the metal material to eliminate internal stress and improve the toughness, hardness and strength of the material.
- Forging processing: Use controlled temperature and pressure hammers and hydraulic equipment to deform and plasticize the metal material.
- Machining: Process products processed by forging processing, including trimming, polishing, mold unloading, etc., to ensure accuracy and quality.
- Surface treatment: Further process bad surface to enhance the appearance and corrosion resistance of the product.
- Quality inspection: Strictly perform quality inspection of metal materials in accordance with various standards and specifications, including size, mechanical properties, surface defects, etc.
The manufacturing process of forged parts with special shapes needs to comprehensively consider material characteristics, design requirements, and processing technology to achieve optimal results. During the entire manufacturing process, ensuring quality, stability and safety is crucial.
