Manufacturing Processes of Forging Components of Unusual Shape

Forging components of unusual shape are forgings whose structure, shape, and size differ from ordinary parts. They are widely used in mechanical manufacturing. In the production process of forging components of unusual shape, the manufacturing process is vital. The following steps outline the manufacturing processes of forging components of unusual shape.

The manufacturing process of forging components of unusual shape can be divided into the following four steps:

1. Design: Long periods of design and prediction are necessary before manufacturing forging components of unusual shape. Designers must consider various factors such as materials, shape, size, and hammering times. During the design phase, mathematical simulation software such as CAD and CAE are often employed to assist designers in determining the appropriate forging process.
2. Heating: After selecting suitable raw materials, forging components of unusual shape need to be heated for plastic deformation. The material is heated in the furnace, and the temperature needs to reach the forging temperature of the material. In the heating process, it is necessary to pay attention to whether the furnace doors and vents are tightly sealed to ensure uniform gas flow inside the furnace.
3. Hammering: After the heating treatment, the material enters the hammer press. Under the action of the assembly or forging send device, it undergoes plastic deformation inside the mold. Multiple hammering is usually required to ensure the accuracy and consistency of the forging component.
4. Post-treatment: After completing the forging process, forging components of unusual shape need to undergo subsequent processing. The post-processing steps usually include forging component polishing, turning processes, and heat treatment.

In conclusion, the manufacturing process of forging components of unusual shape is a complex and rigorous process. In the design, heating, hammering, and post-treatment steps, it is necessary to pay attention to quality control and operation standards at every step.