To ensure the quality of automotive forging parts during production, a series of control measures must be adopted. Here are several commonly used methods for controlling the quality of automotive forging parts, along with practical production examples.
- Molten iron control The composition and temperature of molten iron are crucial factors that affect the quality of forging parts. To control the composition and temperature of molten iron, raw material formulas need to be adjusted, and advanced induction heating equipment needs to be introduced. For example, in a certain transmission forging production line, adaptive induction heating technology and control systems can effectively control the uniformity and stability of molten iron temperature, thus improving the level of forging part quality.
- Process control During the forging process, controlling parameters such as temperature, pressure, and speed are also essential for ensuring forging part quality. Advanced manufacturing machinery and production management systems need to be used to achieve process control. For example, in a hydraulic cylinder manufacturing enterprise, a series of high-end equipment, such as photoelectric layout machines, CNC bending machines, and measuring and inspection devices, can be introduced to control the precision of the forging part size, thus ensuring product quality stability.
- Inspection control Strict quality inspections must be conducted to ensure that the product meets relevant standards and customer requirements. To achieve this, high-precision inspection equipment and testing methods, such as X-ray inspection, magnetic particle inspection, eddy current inspection, and ultrasonic testing, need to be introduced. For example, in a certain automobile bearing forging enterprise, the introduction of inspection equipment such as X-ray flaw detectors, ultrasonic testing machines, and magnetic particle flaw detectors can detect defects inside the forging part in a timely manner, ensuring product quality.
- Training and education Employee quality and skill improvement are also critical factors in ensuring forging part quality during automotive forging part production. Therefore, staff training and education needs to be strengthened to enhance their skills and awareness levels. For example, in a certain automobile parts production enterprise, employees need to receive multi-level training every year, including production processes and technical knowledge, to continuously improve their skills and knowledge reserves.
In conclusion, multiple control measures, including molten iron control, process control, inspection control, and training and education, are necessary to ensure the quality of automotive forging parts. By doing so, high-quality automotive forging part products can be produced to meet customer needs.
