Forged components are an important part of mechanical engineering and are widely used. However, with increasingly high technical and product quality requirements, the manufacturing quality of forged components has become an important focus. However, problems related to the forging production field are widespread and this is not a new thing. We must seriously explore these issues and their underlying causes and find solutions.
The actual production case:
In our factory, I often find many forged components with quality problems such as cracks, deformation and burning. Recently, we have received hundreds of complaints from customers who have returned their products due to poor quality.
Data support:
According to research on the quality problems of a forged component, 25% of forged components have defects, of which 55% of the problems are exposed during actual use. At the same time, 20% of customer complaints are related to the manufacturing of forged components.
Problem analysis:
Forging components are not a single manufacturing product. In the actual production process, it involves many factors such as material selection, design and processing of steel materials, supervision, packaging and transportation. However, not every process is scientifically regulated or managed in this complex environment.
Solutions:
- Optimize every aspect of forging product production as much as possible to ensure that each step meets quality standards.
- Improve the skills and professionalism of employees, provide them with new technologies and training courses to ensure the accuracy and reliability of production and testing.
- Strengthen quality control through regulatory measures, enforce regulations and perform certificate and inspection checks.
- Raise consumer awareness to teach them how to more effectively identify high-quality products to protect their own interests.
Conclusion:
Forging component quality problems should not be seen as challenges, but as development opportunities. We must all participate together and take action to create a better quality and more reliable mechanical manufacturing industry.
