The machining accuracy of forgings directly affects its quality and performance, so how to improve the machining accuracy of forgings is a big problem facing the forging industry. The following will introduce how to improve the processing accuracy of forgings from three aspects: raw material selection, production process and mechanical equipment.
First, raw material selection
- Selection of high-quality raw materials: the right raw materials can ensure the processing accuracy of forgings, so the choice of raw materials needs to be based on high-quality steel, and the standard for choosing to manufacture this kind of forgings must meet national regulations to ensure that the factory forgings meet the corresponding quality standards.
- Reasonable composition ratio: By adjusting the composition ratio inside the raw material, the processing accuracy of the forging can be effectively improved. In other words, the raw materials used in the manufacture of forgings must be pure enough to avoid impact loads caused by materials such as non-metallic inclusions.
Second, the production process - Master forging technology: For different types of forgings, the processing technology is also different. According to the shape and size of the part, it is crucial to find the right processing method. When a manufacturer chooses a production process, it needs to make a choice under the premise of ensuring the advancement of the process, production cost and quality accuracy.
- Strict process control: each processing step should be standardized and standardized, strictly follow the production process and operating procedures, so as to eliminate the error caused by uncontrollable factors in the production process, and ensure stable product quality and continuous improvement. In the process of forging, some other measures need to be taken, such as reducing the deformation of the forging, further targeting the heating temperature, and using the appropriate cooling speed, so as to ensure the processing accuracy of the forging.
Third, mechanical equipment - Advanced equipment: In order to achieve high-precision forging processing, it is also necessary to choose high-performance mechanical equipment. In the current manufacturing field, automation technology has been developed very mature, a variety of intelligent robots and CNC processing equipment have greatly improved production efficiency and quality. These advanced equipment have better process advantages and stability than manual processing and traditional mechanical processing.
- Reasonable equipment maintenance: In the operation of the equipment, equipment inspection and maintenance are often carried out. Through the monitoring and testing of equipment accuracy, the formulation of daily maintenance plans and the rational use of equipment, it can effectively improve the forging processing accuracy and the stability of mechanical equipment.
In short, for forgings, the improvement of processing accuracy is the result of a series of scientific processing processes, materials, and the collaborative operation of advanced production defaults in a real sense. Only in the selection of raw materials, production technology, machinery and equipment to do enough work, in order to ensure that the processing accuracy of forgings can be maximized, but also for the relevant enterprises to bring better sustainable economic benefits.
