Forging forming -- English · 2023年7月11日 0

Heat treatment process and effect analysis of copper forgings for agricultural machinery

The heat treatment process of agricultural copper forgings refers to the control of the heating temperature, holding time and cooling mode of copper forgings to achieve the required mechanical properties and organizational structure, so as to improve the comprehensive performance of copper forgings.

In general, the heat treatment process of agricultural copper forgings can include the following steps:

  1. Heating: Put the copper forging into the heating furnace, and make it reach the required temperature by controlling the heating temperature. The purpose of heating is to make the grain boundary inside the copper forging change, improve its plasticity, and prepare for the next step of deformation and annealing.
  2. Deformation: The heated copper forgings are mechanically deformed, such as hammering, rolling, etc., to further change their organizational structure. The purpose of deformation is to refine the grain and improve the hardness and strength of copper forgings.
  3. Annealing: The deformed copper forgings are properly annealed. The choice of annealing temperature and holding time will have an important effect on the microstructure and properties of copper forgings. Generally speaking, a lower annealing temperature and a long time of heat preservation can refine the grains and improve the strength and toughness of copper forgings, while a higher annealing temperature and a short time of heat preservation can make the grains grow and improve the plasticity of copper forgings.
  4. Cooling: After the completion of annealing, the copper forgings should be cooled quickly by appropriate cooling methods. The purpose of cooling is to lock the organizational structure during annealing and keep it in a better state. Common cooling methods include water quenching, air cooling and so on.

Through the reasonable control of the above heat treatment process steps, the optimization of copper forging materials for agricultural machinery can be achieved, and the following effects can be achieved:

  1. Improve hardness and strength: Through deformation and annealing treatment, the internal grain refinement and proportion homogenization of copper forgings, thereby improving its hardness and strength, increasing its bearing capacity and wear resistance.
  2. Improve toughness and plasticity: Reasonable annealing treatment can make the grain size of copper forgings grow, increase its ductility and plasticity, so as to improve the impact energy absorption ability and the ability to resist tensile cracks.
  3. Improve heat resistance and corrosion resistance: Through heat treatment, the structure of copper forgings can be denser, reduce internal defects, improve its heat resistance and corrosion resistance, and extend the service life.

It should be noted that different types of agricultural copper forgings may have differences in the heat treatment process, so it is necessary to optimize and adjust the process parameters according to the actual situation in specific applications. At the same time, the heat treatment process needs to strictly control the temperature, time and cooling speed and other parameters to ensure the stability and reliability of the heat treatment effect.