Forging forming -- English · 2023年7月12日 0

Reliability analysis and improvement measures of agricultural machinery forgings

The reliability analysis and upgrading measures of agricultural machinery forgings are very important for the normal operation of agricultural machinery and the extension of service life. The following are some suggestions for reliability analysis and improvement measures: Material selection: Select high-strength, corrosion-resistant, wear-resistant materials as raw materials for agricultural machinery forgings. For example, choose high-quality steels with good mechanical properties and tensile strength. Process specifications: manufacturing and processing in strict accordance with relevant technical specifications and standards. This includes controlling forging parameters, heat treatment and surface treatment processes to ensure that the quality of agricultural machinery forgings meets the design requirements. Design considerations: In the design process of agricultural machinery forgings, the requirements of the working environment and working conditions should be considered. Reasonable structural design and size selection can reduce the risk of stress concentration and fatigue failure. Testing and inspection: Adopt comprehensive non-destructive testing technology and strict quality inspection standards to verify the quality of agricultural machinery forgings. For example, the use of ultrasonic, magnetic particle detection and other methods for defect detection to ensure that there are no internal defects in the forging. Maintenance: Regular inspection and maintenance of agricultural machinery forgings, timely detection of potential problems and repair or replacement. At the same time, it is necessary to pay attention to the timely addition of lubricants and preservatives to prevent the failure of forgings due to friction, corrosion and other reasons. Optimization design: Through the application of modern design tools and methods (such as finite element analysis, reliability analysis, etc.) to optimize the design of agricultural machinery forgings, improve its reliability and service life. Record and trace: Establish a complete forging production process record and trace system, so that when problems occur, they can quickly and accurately locate the root cause of the problem and take corresponding measures. The above are some suggestions for the reliability analysis and improvement measures of agricultural machinery forgings. Through the improvement of reasonable material selection, process specifications, design considerations and maintenance, the reliability and service life of agricultural machinery forgings can be improved to ensure the normal operation of agricultural machinery.