The manufacturing cost analysis of aluminum forgings in construction machinery mainly includes raw material cost, labor cost, equipment and process cost and management cost. Measures to reduce costs can be started from the following aspects:
- Raw material cost control: select appropriate suppliers during procurement and strive for preferential prices; Plan purchase quantity reasonably to avoid overstocking and waste of resources; Optimize supply chain management and reduce logistics costs.
- Equipment and process cost optimization: introduce advanced equipment and process technology to improve production efficiency and reduce energy consumption; Automated production lines and intelligent manufacturing technology are adopted to reduce manual operation and labor intensity.
- Labor cost control: improve the skill level of employees and increase work efficiency; Reasonable arrangement of employees’ working hours to avoid excessive overtime costs; Optimize organizational structure and reduce unnecessary waste of human resources.
- Management cost saving: reasonable planning of production plan, improve production utilization rate, reduce production interruption and shutdown losses; Optimize the management process, improve work efficiency and reduce unnecessary administrative expenses.
In addition, we can also consider cooperating with other manufacturers to share resources and technologies to reduce R&D and production costs; Strengthen communication and understanding with customers, reduce heavy work and repair cases, and reduce after-sales service costs.
By combining these measures, the manufacturing cost of aluminum forgings of construction machinery can be effectively analyzed and reduced, and the competitiveness and profitability of enterprises can be improved.
