The die design and manufacturing process of copper forgings in construction machinery refers to the die design and manufacturing process for the production of copper forgings. The following is the general mold design and manufacturing process:
- Demand analysis: First of all, it is necessary to analyze the specific needs of copper forgings of construction machinery to determine the parameters such as the type, size and shape of the required mold.
- Design scheme: According to the results of demand analysis, design a suitable mold structure scheme. In the design process, it is necessary to consider the choice of materials, the load bearing capacity of the mold, the forging process and other factors.
- 3D modeling and computational analysis: computer-aided design software is used to conduct three-dimensional modeling, and structural strength, deformation and other calculation analysis to verify the feasibility and stability of the design scheme.
- Material selection and processing: Select suitable mold materials and process. The mold material is usually selected with wear resistance, high temperature resistance, high strength and other characteristics of the tool steel, and then the blanking, turning, pliers processing and other processes.
- Heat treatment: Heat treatment of the mold that has been processed to improve its physical properties, improve hardness and wear resistance.
- CNC machining: The use of CNC machine tools for precision machining, manufacturing each part of the mold, to ensure its dimensional accuracy and shape accuracy.
- Assembly and debugging: Assemble and debug each part of the mold to ensure its normal operation and meet the design requirements.
- Inspection and improvement: inspection of the manufactured copper forging die, including dimensional accuracy, assembly accuracy, working performance and so on. If there are nonconformities or problems, they need to be improved and corrected.
The above is the general construction machinery copper forging die design and manufacturing process flow. In practical applications, it is also necessary to adjust and optimize according to specific product requirements and process characteristics. At the same time, the manufacturing process also needs to consider cost control, production efficiency and other factors, in order to achieve high-quality, efficient mold design and manufacturing.
