Construction machinery forging die is an important tool for manufacturing construction machinery parts, its feeding and positioning technology is very important to ensure product quality and improve production efficiency. This paper will introduce the die feeding and positioning technology of construction machinery forging die, as well as related matters for attention.
First, mold feeding technology:
- Material preparation: Before loading, it is necessary to prepare the required materials, including forging materials and accessories. To ensure that the quality of the material meets the requirements, to avoid impurities and damage to the mold processing.
- Loading position: Select the appropriate loading position, and determine the location and direction of each component according to the mold design drawings and production process requirements.
- Feeding method: According to the specific mold structure and process requirements, choose the appropriate feeding method. Common feeding methods include manual feeding, mechanical arm feeding and automatic feeding system, etc., which can be selected according to the actual situation.
- Positioning aid: The use of appropriate positioning aid devices, such as positioning pins, positioning blocks, etc., to ensure the accurate positioning of parts in the mold, to prevent the offset and error during assembly.
Second, mold positioning technology:
- Mold positioning components: In the mold design, it is necessary to set appropriate positioning components, such as positioning pins, positioning blocks, positioning holes, etc. Through these positioning elements, the accurate positioning and fixing of the mold are realized, and the accurate machining and assembly of the mold parts are ensured.
- Positioning accuracy: For the forging die of construction machinery, the positioning accuracy between the dies is particularly important. The positioning accuracy directly affects the assembly quality and final performance of the product. Therefore, the manufacturing and installation of positioning elements must strictly comply with the design requirements to ensure its accuracy and stability.
- Positioning mode: According to the mold structure and use requirements, choose the appropriate positioning mode. Common positioning methods include plane positioning, cylindrical positioning, cone positioning, etc. The specific choice should be based on the actual situation to make a reasonable decision.
- Detection and adjustment: Timely detection and adjustment of positioning to ensure the positioning accuracy of the mold during use. You can use professional testing equipment, such as coordinate measuring instrument, for accuracy detection and adjustment.
When carrying out the feeding and positioning technology of construction machinery forging die, the following matters need to be paid attention to:
- Operators should receive appropriate training and be familiar with the process requirements and operating procedures to ensure the accuracy and safety of the operation.
- Check and maintain the mold regularly to ensure the integrity and accuracy of its positioning components.
- Reasonable use of auxiliary tools and equipment, such as cranes, positioning fixtures, etc., to improve the efficiency and accuracy of feeding and positioning.
- According to the use, timely replace the worn positioning elements to ensure the accurate positioning of the mold.
In summary, the technology of die feeding and positioning of construction machinery forging die is a key step to ensure product quality and improve production efficiency. Through reasonable feeding and accurate positioning, the accuracy and stability of mold processing and assembly can be achieved, thus enhancing the competitiveness and market position of enterprises.
