As a forgings manufacturing engineer, technical insight is very important to help you tailor the best solutions for your customers. The following are some capabilities and methods to demonstrate technical insight: Material selection: Through in-depth understanding of the characteristics, processing properties and application scenarios of different materials, it is possible to accurately select the right forgings. According to the customer’s needs and usage, we can make reasonable suggestions and provide detailed material performance parameters. Process optimization: According to the shape complexity, size requirements and processing difficulty of different products, the forging process can be optimized. The mechanical properties and surface quality of the finished products were optimized by changing parameters such as forging temperature, deformation rate and forging speed. Equipment selection: According to the size, shape, batch and quality requirements of the product, choose the right forging equipment. For example, a hydraulic forging machine or a press with a draw roll may be used for large forgings, while continuous forging equipment may be suitable for small forgings. Forging mold design: According to the shape, size and complexity of the product, design the appropriate forging mold. Reasonable die design can ensure the forging geometry, dimensional accuracy and surface quality requirements. Quality control: Establish a strict quality control system to ensure that the quality of forging meets customer requirements and standards. This includes materials factory inspection, process parameter control, non-destructive testing of forgings and surface treatment. Technical improvement: Through continuous technical research and innovation, explore and introduce new forging technologies, materials and processes. For example, numerical simulation analysis technology is used to optimize the process parameters, and advanced heat treatment technology is applied to improve the performance of forging parts. Communicate with customers: Work closely with customers to understand their specific needs and problems and provide timely solutions. Through in-depth exchanges and cooperation, we can better understand the actual needs of customers and provide them with more accurate technical support and services. Technological insight is not only based on experience, but also requires constant learning and updating of knowledge, focusing on industry developments and the application of new technologies. Through continuous accumulation of experience and innovation, forging manufacturing engineers can provide customers with competitive solutions and ensure the superiority of product performance.
