With the advent of Industry 4.0 era, intelligent manufacturing has become the development trend of global manufacturing industry. As a key component of various mechanical equipment and building structures, the intelligent transformation of the production process is of great significance to improve production efficiency, reduce costs and improve product quality. This paper will focus on the intelligent manufacturing of fasteners based on the industrial Internet, in order to provide reference for related enterprises and researchers.
Fastener intelligent manufacturing refers to the intelligent transformation of the production process of fasteners with the help of advanced technologies such as the Internet of Things, big data and artificial intelligence, to achieve automation, information and intelligence of the whole process of production. Through the intelligent manufacturing of fasteners, production efficiency can be greatly improved, energy consumption and emissions can be reduced, and product quality can be improved, while also meeting the needs of personalized customization.
The application needs of fastener intelligent manufacturing are mainly reflected in the following aspects:
Market demand: With the in-depth development of global economic integration, the competition in the manufacturing industry is becoming increasingly fierce. In order to be in a position not inferior in the market, enterprises need to continuously improve product quality, reduce production costs, and speed up the delivery cycle, and intelligent manufacturing of fasteners is an important means to meet these needs.
Production efficiency: The traditional fastener production mode has the problems of low production efficiency, long production cycle and high labor cost. Through the introduction of intelligent manufacturing of fasteners, the automation and information of the production process can be realized, the production efficiency can be improved, and the production cost can be reduced.
Quality requirements: In the context of increasingly fierce market competition, enterprises have higher and higher requirements for product quality. Fastener intelligent manufacturing can ensure stable and reliable product quality through advanced testing technology and equipment, and reduce the rejection rate and defective product rate.
The fastener intelligent manufacturing system based on the industrial Internet mainly includes the following architecture and functions:
Internet of Things platform: Through the introduction of Internet of Things technology, to achieve the full perception and interconnection of production equipment, materials and products.
Big data platform: Through real-time collection, analysis and processing of massive data generated in the production process, it provides data support for production decisions.
Artificial intelligence platform: Intelligent optimization and control of the production process with the help of artificial intelligence technology to improve production efficiency and product quality.
Production execution system: Through the production execution system, to achieve the development of production plans, production process monitoring and management, product quality testing and traceability.
Supply chain management system: Through the supply chain management system, the realization of material procurement, inventory management, logistics distribution and other links of intelligence and information.
Fastener intelligent manufacturing has been widely used in industrial production. For example, after the introduction of a fastener intelligent manufacturing system in a large machinery manufacturing enterprise, the comprehensive automation and informatization of the production process has been realized. Through the Internet of Things platform, enterprises have a comprehensive perception and real-time monitoring of production equipment, materials and products; Through the big data platform, enterprises realize real-time collection, analysis and processing of production data, which provides data support for production decision-making. Through the artificial intelligence platform, enterprises have improved production efficiency and product quality. The application results show that the production efficiency of the enterprise is increased by 30%, the production cost is reduced by 20%, and the rate of defective products is reduced by 15%.
Future outlook
With the continuous development of science and technology, the prospect of intelligent manufacturing of fasteners is very broad. In the future, fastener intelligent manufacturing will pay more attention to cross-border integration, and promote the transformation and upgrading of the manufacturing industry through deep cooperation with other industries. At the same time, fastener intelligent manufacturing will also pay more attention to green environmental protection, through the introduction of environmental protection technology and equipment, reduce energy consumption and emissions, to achieve sustainable development. In addition, with the continuous improvement of industrial Internet technology, intelligent manufacturing of fasteners will pay more attention to system integration, realize data sharing and collaborative work between subsystems, and further improve production efficiency and product quality.
In short, intelligent manufacturing of fasteners based on the industrial Internet is an important trend of the development of manufacturing industry in the future. Through the continuous introduction of new technologies and new models, intelligent manufacturing of fasteners will make important contributions to promoting the transformation and upgrading of the global manufacturing industry and sustainable development.
