With the continuous development of industrial production, fasteners as one of the basic components of mechanical products, its quality directly affects the performance and service life of mechanical equipment. Therefore, how to effectively control the quality of fastener production is very important. Although the traditional management strategy has played a role to a certain extent, there are still some problems and deficiencies. This paper will introduce a fastener production quality control strategy based on human factor engineering, aiming to solve the shortcomings of the existing strategy.
Quality control strategy of fastener production based on human factor engineering
Human factor engineering is a subject that studies the relationship between human, machine and environment. Applying it to fastener production quality control can effectively improve production efficiency and product quality. Specific strategies are as follows:
Assess staff skills and training needs
Employees are important factors in the production process, and their skill level directly affects product quality. Therefore, through the skill assessment of employees, we can understand their technical level, and then carry out targeted training to improve employees’ skills and safety awareness.
Identify key control indicators in the production process
In the production process of fasteners, there are many factors that affect product quality, such as temperature, pressure, humidity and so on. Through the analysis of these factors, the key control index is determined to realize the effective monitoring of the production process.
Establish a quality control chart
By establishing the quality control chart, the quality data in the production process is recorded, which is convenient for real-time monitoring and adjustment of the production process. At the same time, it can also help employees find and solve problems in a timely manner.
Regular quality inspection and adjustment
In the production process, regular quality testing, understanding of product status, according to the test results to timely adjust the production process to ensure product quality.
Implementation plan
The implementation of the new fastener production quality control strategy mainly includes the following steps:
Staff training
Organize professional technical training and safety training to improve the skill level and safety awareness of employees. The training content mainly includes production technology, equipment operation, quality standards and so on.
Process planning
Develop a detailed fastener production flow chart, and clarify the quality control indicators and operation specifications of each process. At the same time, work instructions of key processes are planned for employees’ reference.
3 Appliance Making
According to the production process and quality control requirements, design and manufacture the corresponding tooling, fixtures and measuring tools. At the same time, ensure that the accuracy and service life of these appliances meet the requirements.
Pre-implementation inspection and preparation
Before the implementation of the new strategy, the production equipment, fixture, measuring tools, etc. are comprehensively inspected and debugged to ensure that they are in good condition. At the same time, a variety of raw materials and auxiliary materials are prepared to ensure the smooth progress of the production process.
Effect evaluation
In order to ensure the effectiveness of the new strategy, it is necessary to develop a set of effectiveness evaluation scheme. Specific measures are as follows:
Setting of detection indicators
Set clear production quality control indicators, such as product pass rate, defective product rate, etc. These indicators should be operable and quantifiable in order to assess the actual situation of the production process.
Use of detection methods
According to the quality control index, select the appropriate inspection methods, such as sampling inspection, total inspection, etc. Ensure that these methods are scientific, impartial and objective to reflect the real production situation.
Analysis and processing of test results
Analyze the test results deeply, find out the problems and causes, and formulate corresponding improvement measures. At the same time, through the processing of the test results, timely adjust the production process and flow to meet the quality requirements.
conclusion
The fastener production quality control strategy based on human factor engineering introduced in this paper can effectively improve the quality level of fastener production by evaluating employee skills, determining key control indicators, establishing quality control charts and regular inspection and adjustment. Compared with the traditional management strategy, this new strategy pays more attention to the importance of human factor engineering, and integrates elements such as staff, process and equipment into the overall quality control framework, which is more scientific and systematic.
In the future, with the continuous development of industrial production, the requirements for fastener production quality control will continue to improve. It may be necessary to study and learn new production processes, equipment and technologies in order to better apply human factors engineering theory and continuously optimize and improve fastener production quality control strategies. At the same time, it is foreseeable that with the development of artificial intelligence, big data and other technologies, these technologies will play an increasingly important role in production quality control.
