With the continuous development of the industrial field, high-strength metal tool forgings play an increasingly important role in various mechanical equipment and tools. These forgings have high strength, high wear resistance, fatigue resistance and other characteristics, which can improve the service life and production efficiency of the equipment. This paper will deeply discuss the production technology of high strength metal tool forgings, including manufacturing process flow, key technology, quality control and so on.
First, the production process
The production process of high strength metal tools forgings includes raw material selection, heat treatment, forging and other links. First of all, according to the requirements of product use and performance requirements, choose alloy steel or special stainless steel with excellent properties as raw materials. Next, the raw material is softened by heat so that it is easily deformed during forging. Finally, in the forging process, by controlling the deformation amount and deformation rate, forging with high strength and high wear resistance can be obtained.
- Key technologies
In the process of producing high strength metal tool forgings, controlling heating temperature and keeping pressure stable are two key technologies. First of all, controlling the heating temperature has an important impact on the quality and production efficiency of the forging. If the heating temperature is too high, it will lead to excessive oxidation and burning of raw materials; If the heating temperature is too low, the softening effect of the raw material is not good, and forging is difficult. Therefore, in actual production, operators with rich experience should be selected to strictly control the heating temperature.
Secondly, maintaining pressure stability is another key technology in the forging process. In the forging process, forging equipment and molds should be reasonably selected to ensure that the pressure remains stable throughout the forging process. This helps to obtain uniform structure, high density forgings, while avoiding defects such as cracks and pores.
Third, quality control
In order to ensure the production quality of high strength metal tool forgings, a series of strict quality control measures must be taken. First of all, in terms of the production process, each production link should be supervised, especially the key links such as heating temperature and forging process. Secondly, for the inspection of the product, detailed inspection standards and procedures should be formulated to ensure that the product can meet the quality requirements before leaving the factory. In addition, for unqualified products, they must be traced and processed to prevent problem products from entering the market.
Iv. Conclusion
The production technology of high strength metal tool forgings has important practical application value. Through reasonable production process, mastering key technologies and strict quality control measures, high quality and high performance forging products can be produced. These forgings can be widely used in various mechanical equipment and tools to improve production efficiency and equipment life in the industrial field. With the continuous development of science and technology, the production technology of high-strength metal tool forgings is also constantly innovating and progressing, providing a strong technical support for the development of the industrial field.
In short, the production technology of high-strength metal tool forgings is a complex process involving multiple links and technologies. In order to ensure the production of high-quality forging products, we must constantly optimize the production process, improve the technical level and strengthen the quality control. In the future, we also need to continue to study the production technology of high-strength metal tool forgings to meet the growing demand in the industrial field and promote the sustainable development of the industrial field.
