With the increasing tension of global energy resources and environmental problems, energy conservation, emission reduction and resource recycling have become an important development direction of manufacturing industry. As a part of the traditional manufacturing industry, the production of metal tools and forgings also needs to actively explore effective ways of energy saving, emission reduction and resource recovery. This paper will focus on the energy saving and emission reduction and resource recovery of metal tool forging production, aiming to provide inspiration and suggestions for related enterprises.
In the process of metal tool forging production, energy consumption is mainly concentrated in forging, heating and cooling. Among them, the forging process needs to consume a lot of electricity and heat energy, and the heating and cooling process will also lead to a lot of energy waste. In order to achieve energy conservation and emission reduction, we need to take effective improvement measures for these links.
First of all, for forging links, advanced forging equipment and processes can be used to improve forging efficiency and reduce the consumption of electric energy and heat energy. For example, the use of CNC hydraulic press, high efficiency forging hammer and other equipment, can greatly improve the forging speed, while reducing energy consumption. In addition, optimizing the forging process and reducing the forging times and time can also achieve the purpose of energy saving and emission reduction.
Secondly, for the heating and cooling links, the following measures can be taken: optimize the heating process, choose the appropriate heating methods and materials, reduce the heating and cooling speed, and reduce energy consumption; The use of new insulation materials and technology to improve the insulation performance of equipment and reduce heat loss; Develop and apply new energy recovery technologies to recover and reuse waste heat energy.
In the production process of metal tools forgings, a large amount of waste will be produced, such as chips, scrap steel, waste oil and so on. These wastes not only occupy land resources, but also cause serious pollution to the environment. In order to achieve resource recovery and environmental protection, we need to take the following measures:
First of all, waste such as chips and scrap steel can be classified for recycling and reuse. Different types of waste are collected, transported and treated separately, and the useful parts of them are reprocessed or reused to reduce the waste of natural resources. At the same time, the parts that cannot be reused also need to be properly treated and disposed of to avoid pollution to the environment.
Secondly, for waste such as waste oil, recycling or conversion can be adopted. For example, the waste oil is filtered, purified, purified and other treatment, and it is re-used in the production process to reduce the consumption of new raw materials and energy consumption. At the same time, the waste oil can also be converted into other types of fuels or chemicals to maximize the use of resources.
In order to achieve energy saving, emission reduction and resource recovery of metal tool forging production, in addition to the above measures, advanced energy saving, emission reduction and resource recovery technology can also be adopted. For example, computer simulation technology can help enterprises accurately predict the energy consumption and waste generation in the forging process, so as to optimize process parameters and reduce energy consumption and waste generation; Induction heating technology can accelerate the heating speed and improve the heating efficiency, so as to achieve energy saving and emission reduction. Waste oil recycling technology can transform waste oil into reusable resources and reduce the consumption of natural resources.
Conclusion:
Energy saving, emission reduction and resource recovery are of great significance in the production of metal tool forgings. By adopting advanced equipment and processes, optimizing heating process and insulation performance, sorting and recycling waste and other measures, energy consumption can be effectively reduced, waste generation can be reduced, and resources can be maximized. At the same time, the use of advanced energy saving and emission reduction and resource recovery technology can also improve the production efficiency and competitiveness of enterprises, and promote the sustainable development of manufacturing industry. Therefore, relevant enterprises should attach importance to energy conservation, emission reduction and resource recovery, actively explore and practice effective measures and methods, and contribute to the realization of green manufacturing and sustainable development.
