High precision metal tool forgings have a wide range of applications in the industrial field, they are usually made of metal materials, with high strength, hardness and durability. These forgings need to go through a precision manufacturing process and strict quality control to ensure that their quality and accuracy meet the requirements. This paper will introduce the production technology of high precision metal tool forgings, including material selection, process flow, key technology and precautions.
First, material selection
High precision metal tool forgings need to choose materials with high strength, toughness, heat resistance and wear resistance. Commonly used metal materials include carbon steel, alloy steel, stainless steel and titanium alloy. When selecting materials, it is necessary to consider factors such as mechanical properties, cost, processing difficulty and production efficiency of materials.
Second, the process flow
The production process of high precision metal tool forgings includes the following steps:
Raw material treatment: Metal raw materials are straightened, cut and surfacing for subsequent forging and processing.
Heating: The metal raw material is heated to the temperature required for forging to reduce its hardness and improve plasticity.
Forging: The heated metal raw materials are forged to form forgings of the desired shape and size.
Treatment: Operations such as cooling, cleaning and surface treatment are carried out on the forgings to make them comply with quality standards.
- Key technologies
Forging design: According to the function and requirements of the tool, design a reasonable forging shape and structure to improve the performance and service life of the tool.
Heating temperature: Determine the appropriate heating temperature so that the metal raw material has the best plasticity and toughness, while avoiding overheating and oxidation of the material.
Forging method: Choose the right forging method to obtain high precision and surface quality forgings, while avoiding material waste and production inefficiencies.
- Precautions
Use of tools: Forging and machining with the right tools to avoid damage to materials and unnecessary quality problems.
Safety measures: In the production process, the operator needs to wear the appropriate protective equipment, and comply with the safe operation procedures to ensure the safety of production.
Maintenance of the production site: keep the production site clean and hygienic, and check and maintain the equipment regularly to ensure the stability and normal operation of the production equipment.
Quality control: Establish a strict quality control system to supervise and test each production link to ensure that the quality and accuracy of the final product meet the requirements.
V. Summary
The production technology of high precision metal tool forgings includes material selection, process flow, key technology and precautions. In the production process, it is necessary to choose the right materials, develop a reasonable process flow, master key technologies, and pay attention to safety and quality control. Through the continuous optimization and improvement of these technologies, the quality and production efficiency of forgings can be improved, and production costs can be reduced, so as to meet the needs of the industrial field.
