With the continuous improvement of environmental awareness, environmental protection metal tool forgings are gradually sought after by the market. Such products not only have high quality performance, but also pay attention to environmental protection and energy saving in the production process. This paper will introduce the production process of environment-friendly metal tool forgings in detail, as well as its advantages and prospects in practical application.
First, the background and significance of environment-friendly metal tool forging production
Environment-friendly metal tool forging refers to the hardware tools that fully consider the requirements of environmental protection and energy saving in the entire production process. The market demand for such products is growing day by day, especially in the construction, machinery, electronics, automotive and other fields have a wide range of applications. The production of environment-friendly metal tool forgings not only helps to improve production efficiency, reduce energy consumption, but also meets the increasingly stringent environmental regulations, helping to promote the sustainable development of the industry.
Second, environment-friendly metal tool forging production process
The production process of environment-friendly metal tools forgings mainly includes the following steps:
Selection of raw materials: Use renewable or recyclable environmental protection materials, such as recycled aluminum, stainless steel, etc.
Mold design: According to product requirements, design suitable molds to ensure product performance and appearance standards.
Forging: The selected raw material is heated to the appropriate temperature, then molded and processed on the forging equipment to ensure the required size and accuracy.
Heat treatment: Through the appropriate heat treatment process, improve the mechanical properties and service life of the product.
Surface treatment: Surface treatment of the product, such as painting, electroplating, etc., to enhance the corrosion resistance and beauty of the product.
Quality testing: Quality testing of finished products, including size, performance, safety and other aspects of the test.
- Key technical details
In the production process, the following aspects of the details need special attention:
Controllable parameter range: In the forging process, it is necessary to strictly control temperature, pressure, time and other parameters to ensure product quality and stability.
Material selection: According to the product use and performance requirements, select the appropriate raw materials, while taking into account its recyclability and renewability.
Mold manufacturing accuracy: The accuracy of the mold directly affects the size and appearance of the product, and it is necessary to attach great importance to the precision control in the mold manufacturing process.
Heat treatment process: The appropriate heat treatment process can effectively improve the mechanical properties and service life of the product, and it is necessary to fully study and select the best heat treatment program.
Surface treatment environmental protection: Ensure that the coating, plating solution and other chemicals used in the surface treatment process meet environmental standards to reduce the impact on the environment.
Four, environmental protection metal tool forgings application examples
Taking pliers as an example, pliers are one of the commonly used hardware tools in daily life. The production of traditional pliers often consumes a lot of energy and resources, causing greater pressure on the environment. The production of environmentally friendly pliers is made of renewable materials, high precision mold manufacturing, stable forging and heat treatment process, and environmentally friendly surface treatment. Such pliers not only have excellent performance, but also meet the requirements of environmental protection and energy saving.
Taking the screwdriver as an example, the forgings of the environmentally friendly screwdriver are made of recyclable materials such as stainless steel, and the waste is fully utilized. Pay attention to energy saving and environmental protection in the production process, so that the screwdriver has a long service life and good corrosion resistance. At the same time, its production process also has low energy consumption and environmental pollution.
V. Summary
The production process of environment-friendly metal tool forgings has many advantages. First, the use of renewable or recyclable materials to reduce the pressure on the environment; Secondly, energy consumption is reduced by optimizing the production process and selecting efficient equipment. Finally, focus on improving product performance and extending service life to reduce user costs and waste of social resources. With the continuous improvement of environmental awareness and the continuous development of related technologies, the production process of environment-friendly metal tool forgings will continue to improve and progress, and make greater contributions to promoting the sustainable development of the industry.
