Forging is an important mechanical part, which is widely used in various mechanical equipment. With the increasingly serious energy and environmental problems, energy saving and environmental protection technology in forging production has been paid more and more attention. This paper will introduce the energy saving and environmental protection technology of forging production process, aiming at reducing energy consumption and environmental pollution, and improving the sustainable development level of forging production industry.
In the forging production process, energy consumption is mainly concentrated in the heating and forming two links. Among them, the energy consumption of the heating link accounts for more than 60% of the entire production process, and the energy consumption of the molding link accounts for about 30%. Therefore, the key to energy saving is to reduce the energy consumption of heating and forming processes.
First of all, optimizing the heating process is an important measure to save energy. At present, the use of advanced infrared heating technology can effectively improve the heating speed and thermal efficiency, reduce energy consumption. In addition, the use of energy-efficient combustion equipment and control systems, as well as the rational arrangement of production plans to avoid idle time in the production process, can also reduce energy consumption.
Secondly, improving the molding process is also the key to energy saving. For example, the use of high-speed upsetting and extrusion molding processes can improve production efficiency and reduce energy consumption during the molding process. In addition, the application of advanced numerical simulation technology to optimize the molding process can avoid unnecessary process waste and further reduce energy consumption.
Forging production process will not only consume a lot of energy, but also produce a lot of environmental pollution. Among them, waste gas, waste water and solid waste are the main pollution sources. In order to reduce environmental pollution, the forging production industry needs to take corresponding environmental protection measures.
First of all, for exhaust gas pollution, the forging production industry should adopt low-emission combustion equipment and control systems, as well as reasonable control of heating temperature and time, to reduce exhaust gas emissions. In addition, increasing waste gas treatment equipment is also an effective environmental protection measure, which can purify waste gas through adsorption, filtration and catalytic oxidation methods to reduce the impact on the environment.
Secondly, for wastewater pollution, the forging production industry should establish a sound wastewater treatment system to classify and reuse the wastewater generated in the production process. For example, physical, chemical and biological methods are used to treat wastewater so that it meets discharge standards before being discharged or reused. In addition, reducing water consumption can also reduce wastewater discharge, such as recycling cooling water with circulating water systems.
Finally, for solid waste pollution, the forging production industry should adopt reasonable waste classification and treatment methods. For example, sorting and treating scrap steel for reuse; Comprehensive utilization of waste, such as making building materials; Professional disposal of hazardous waste to avoid harm to the environment and human health.
In order to achieve the goal of energy saving and environmental protection in the forging production process, the following technical measures need to be implemented:
Infrared heating technology: The use of advanced infrared heating technology to improve heating speed and thermal efficiency, reduce energy consumption.
Energy-efficient combustion equipment and control systems: Apply efficient combustion equipment and control systems to improve heating efficiency and reduce energy consumption.
High-speed upsetting and extrusion process: The use of high-speed upsetting and extrusion process to improve production efficiency and reduce energy consumption in the forming process.
Numerical simulation technology: The application of advanced numerical simulation technology to optimize the molding process, avoid unnecessary process waste, and further reduce energy consumption.
Waste gas treatment equipment: Increase waste gas treatment equipment to purify waste gas and reduce the impact on the environment.
Wastewater treatment system: Establish a sound wastewater treatment system to treat and reuse the wastewater generated in the production process.
Solid waste classification and treatment: Adopt reasonable waste classification and treatment methods to avoid harm to the environment and human health.
Through the application of the above technical measures and promotion of the energy saving and environmental protection level of the forging production process can be significantly improved to achieve green production and sustainable development.
In short, the energy saving and environmental protection technology of forging production process is of great significance for reducing energy consumption and environmental pollution. Through the use of advanced infrared heating technology, energy-saving combustion equipment and control system, high-speed upsetting and extrusion molding process numerical simulation technology, as well as perfect waste gas and wastewater treatment system and solid waste classification and treatment method, the forging production industry can achieve energy saving and emission reduction Aim to improve the level of sustainable development of the industry.
