In the forging production process, equipment maintenance and management is the key link to ensure smooth production, improve production efficiency and product quality. This paper will focus on the equipment maintenance and management in the forging production process, introduce its importance, related concepts, methods and precautions.
In forging production, the importance of equipment maintenance is self-evident. Equipment is the basis of production, and a good state of equipment is the guarantee of smooth production. Through regular inspection, maintenance and maintenance of the equipment, the service life of the equipment can be extended, the reliability of the equipment can be improved, the failure rate can be reduced, and the production cost can be reduced. At the same time, equipment maintenance can also ensure the safety of the production process and prevent safety accidents caused by equipment failure.
Equipment maintenance includes the following:
Daily maintenance: including equipment cleaning, lubrication, inspection and adjustment and other basic work, to keep the equipment in good working condition.
Regular maintenance: According to the use of the equipment and the manufacturer’s recommendation, develop equipment maintenance plan, comprehensive inspection and maintenance of the equipment.
Special maintenance: For the problems exposed during the use of the equipment, targeted maintenance and improvement to improve the reliability and stability of the equipment.
Emergency maintenance: When a sudden fault occurs on the device, take measures to restore the device to normal working status.
Equipment maintenance should follow the following methods:
Make equipment maintenance plan and strictly follow the plan for maintenance.
Establish equipment maintenance files to record equipment maintenance and maintenance history for easy query and management.
Train operators so that they can master the basic knowledge and skills of equipment maintenance and perform routine maintenance independently.
Equipped with professional maintenance personnel, regular inspection and special maintenance of equipment.
Pay attention to the running status of the equipment, discover and solve problems in time, and avoid the impact of equipment failures on production.
In the forging production process, equipment management is equally important. Device management mainly includes the following:
Equipment layout and planning: According to the production process and site conditions, reasonable arrangement of equipment layout to improve production efficiency.
Device purchase and configuration: Select appropriate devices based on actual production requirements to ensure device performance and reliability.
Equipment use and maintenance: Develop equipment operating procedures, guide operators to use equipment correctly, and establish equipment maintenance system to maintain equipment regularly.
Equipment maintenance and replacement: regular inspection and maintenance of the equipment, timely replacement of damaged parts to ensure the normal operation of the equipment.
Equipment safety management: Develop equipment safety operation procedures to ensure the safe use of equipment by operators and prevent safety accidents.
During device management, note the following:
Establish and improve equipment management system, formulate corresponding management standards and operating procedures.
Strengthen the daily inspection and regular maintenance of the equipment to ensure the normal operation of the equipment.
Keep a detailed record of the maintenance and replacement of the equipment, and establish a complete equipment file to facilitate subsequent inquiry and management.
Actively promote advanced equipment management concepts and methods to improve equipment management level.
Strengthen staff training, improve the professional quality and technical level of operators and managers.
The production process in the forging production process refers to the entire manufacturing process from raw materials to finished products, including raw material preparation, mold design, molding, trimming, heat treatment and other links. When developing the production process, factors such as production efficiency, product quality and cost should be fully considered, and the optimal production process should be selected by comparing different schemes. At the same time, in the implementation of the production process, it is necessary to continuously optimize and improve production efficiency and product quality.
Quality control is an important link in forging production. In order to ensure that the quality of forging meets the requirements, strict quality control should be carried out in all aspects of raw materials, mold design, molding, heat treatment and so on. Common methods include setting strict quality standards, adopting advanced testing equipment and instruments, and implementing first-part inspection and process inspection. By focusing on monitoring the quality control points of key links, the quality level of forgings can be effectively improved and the rejection rate can be reduced.
