With the rapid development of wind power industry, wind power forging as one of the key components, its production efficiency and quality have an important impact on the performance and stability of the entire wind power system. In order to improve the production efficiency of wind power forgings, reduce costs and optimize resource allocation, it is necessary to build a production platform based on industrial Internet. This paper will introduce the construction and application of wind power forging production platform based on industrial Internet.
First, construction objectives
The construction objectives of wind power forging production platform based on industrial Internet include the following aspects:
Improve production efficiency: Through industrial Internet technology, to achieve intelligent production process, automation, reduce manual intervention, reduce production costs, improve production efficiency.
Reduce costs: The use of industrial Internet technology to achieve the optimal allocation of production resources, reduce energy consumption and waste of raw materials, and achieve cost control and maximize benefits.
Improve quality: Through real-time monitoring, data analysis, fault warning and other means to achieve fine management of the production process, improve the quality and consistency of wind power forging products.
- Platform architecture
The production platform architecture of wind power forging based on industrial Internet includes hardware equipment, operating system, database and so on. The details are as follows:
Hardware equipment: including blast furnace, electric furnace, forging equipment, processing center and other production equipment, as well as sensors, RFID tags, cameras and other Internet of things equipment.
Operating system: The industrial Internet operating system with high security and good stability is adopted to achieve unified management and scheduling of production equipment and Internet of Things equipment.
Database: Establish the production database of wind power forgings, realize the storage, analysis and visualization of production data, and provide data support for production management and decision-making.
- Application scenarios
The wind power forging production platform based on the industrial Internet has a wide range of application scenarios, which can be applied to wind power equipment manufacturing enterprises, parts manufacturing enterprises and other fields. The details are as follows:
Industry applications: wind power equipment manufacturing, parts manufacturing, etc.
Problem solving: Improve production efficiency, reduce production costs, optimize resource allocation, etc.
Benefits: Reduced manual intervention, reduced energy consumption and waste of raw materials, improved product quality and consistency.
Fourth, the construction process
The construction process of wind power forging production platform based on industrial Internet includes the following steps:
Preparatory work: demand analysis, technical research and design planning.
Platform deployment: Install and commission hardware devices, deploy and configure the operating system and database.
Later maintenance: carry out the trial operation and optimization of the platform to ensure the stability and reliability of the platform.
V. Display of results
Through the construction and application of the wind power forging production platform based on the industrial Internet, the following results can be achieved:
Increase production efficiency: Reduce downtime and waiting time of the production line, improve the utilization and continuity of production equipment.
Production cost reduction: optimize resource allocation, reduce energy consumption and raw material waste, achieve cost control and maximize benefits.
Product quality improvement: Through real-time monitoring, data analysis, fault warning and other means to improve product quality and consistency, reduce the rejection rate and product defect rate.
Vi. Summary
The construction and application of wind power forging production platform based on industrial Internet can effectively improve production efficiency, reduce cost and improve quality, which is of great significance for the development of wind power industry. Through continuous optimization and improvement of platform performance and management level, intelligent, automated and refined production of wind power forgings can be achieved, providing strong support for the sustainable development of the wind power industry.
