The production of wind power forgings is an important link in the wind power energy industry, which is of great significance for ensuring global energy supply and reducing environmental pollution. However, the production process of wind power forgings will produce a lot of dust toxic substances, not only endanger the health of employees, but also have a serious impact on the surrounding environment. Therefore, the control and emission reduction of dust poisons have become an urgent problem in the production of wind power forgings. This paper will introduce the dust control and emission reduction technology of wind power forging production in order to improve the level of environmental protection in this field.
Production process analysis
The production of wind power forging mainly includes the selection of raw materials, production technology and equipment. In this process, the generation of dust poison mainly stems from the following aspects:
Raw materials: Some raw materials may contain a certain amount of harmful substances, such as heavy metals and organic volatile substances (VOCs).
Production process: forging, heat treatment and other processes may lead to the release of harmful substances.
Equipment operation: Mechanical vibration and friction may occur during equipment operation, resulting in fine particles and harmful gases.
Dust control and emission reduction technology
In order to effectively control and reduce dust emissions in the production of wind power forgings, the following technical measures can be used for reference:
Traditional air purification technology: Install air purification devices at the discharge port of process equipment, such as cloth bag dust collector, electrostatic dust collector, etc., to reduce particulate matter emissions.
The use of new environmentally friendly materials: The use of raw materials with excellent environmental performance, such as low VOCs content coatings and lubricants, to reduce harmful substances emissions in the production process.
Production process improvement: Through the optimization of forging process, the use of environmentally friendly heat treatment equipment, etc., to reduce the production and emission of harmful substances.
Closed production workshop: The construction of a closed production workshop to prevent the spread of dust toxic substances to the external environment.
Regular maintenance and overhaul: carry out regular maintenance and overhaul of production equipment to ensure normal operation of equipment and reduce dust and poison emissions caused by mechanical failure.
Technology application and effect
A wind power forging production enterprise has obtained remarkable environmental protection effect after adopting the above-mentioned dust poison control and emission reduction technology. The following are specific cases:
The company selected raw materials with low VOCs content and optimized the production process, resulting in a 30% reduction in VOCs emissions during production.
Through the use of closed production workshops and air purification equipment, the emission of particulate matter and harmful gases is effectively reduced. After testing, the concentration of particulate matter in the workshop was reduced by 50%, and harmful gas emissions were reduced by 20%.
Through the improvement of forging process and the use of new environmental protection heat treatment equipment, the emission of heavy metal elements is reduced. The company’s internal environmental monitoring data shows that heavy metal emissions have been reduced by 15%.
Regular maintenance and overhaul of the production equipment ensures the normal operation of the equipment and reduces the dust emission caused by mechanical failure.
The dust control and emission reduction technology of wind power forging production is of great significance for protecting employees’ health and reducing environmental pollution. The use of traditional air purification technology, new environmental protection materials and the improvement of production process can effectively reduce dust and poison emissions and improve the environmental protection level of wind power forging production. The promotion and application of these technologies will play a positive role in promoting the sustainable development of the wind power industry. With the continuous progress of science and technology and the continuous innovation of application technology, it is believed that the dust pollution control and emission reduction technology of wind power forging production will achieve more significant results in the future.
