I. Introduction
As the global demand for renewable energy continues to increase, the wind power industry is gaining momentum. As one of the key components of wind turbine, the production process of wind power forging plays an important role in the performance and stability of the whole wind power equipment. This paper will focus on the packaging, transportation and storage technology of wind power forging production, in order to improve production efficiency, reduce cost and enhance market competitiveness.
- Packaging technology
Choice of packaging materials: wind power forgings have the characteristics of large volume and heavy weight, so their packaging materials should have sufficient strength and durability. Usually, the packaging materials can be used wood, plastic and cardboard, among which wood has the advantages of high strength and corrosion resistance, but it is vulnerable to the impact of environmental humidity; Plastic has the advantages of waterproof, moisture-proof and lightweight, but attention should be paid to prevent it from being damaged during handling; Cardboard has the advantages of environmental protection and easy recycling, but the strength is relatively low. For different situations, appropriate packaging materials should be selected according to specific needs.
The formulation of packaging process: The formulation of packaging process should fully consider the structural characteristics of wind power forgings and the actual needs of the handling process. During the packaging process, cushioning materials and fixing devices can be used to protect the forgings to prevent them from being damaged during handling. In addition, it is necessary to design a reasonable packaging size and structure according to the specific shape and size of the forging to improve the handling efficiency.
Packaging quality control: In order to ensure the quality of packaging, it is necessary to carry out quality inspection of packaging materials to ensure that they meet the relevant standards. In the packaging process, the process requirements should be strictly observed to ensure that the packaging size and structure are correct. At the same time, it is necessary to check the quality of the packaged wind power forgings to ensure that they will not be damaged during handling.
- Transportation technology
Choice of transport means: Due to the characteristics of large volume and heavy weight of wind power forgings, its transport means should have sufficient load capacity and stability. Commonly used means of transport include trucks, flatbed trucks, containers, etc., of which trucks are suitable for short-distance transport, flatbed vehicles are suitable for long-distance transport, and containers are suitable for sea and rail transport. When choosing the means of transport, the choice should be made according to the specific needs and transportation distance.
Planning of transportation routes: The planning of transportation routes should take into account the characteristics and transportation costs of wind power forgings. When planning the route, try to choose a route with good road condition, short distance and small traffic flow to ensure transportation safety and reduce transportation costs. At the same time, it is also necessary to take into account the impact of traffic control, weather and other factors, and formulate countermeasures in advance.
Transportation safety control: In order to ensure transportation safety, a series of measures need to be taken to protect wind power forgings. During transportation, forgings should be fixed to prevent them from moving or tipping over. At the same time, it should be ensured that the loading mode and structure of the transport vehicle are reasonable to prevent problems such as instability or vibration of the center of gravity during the transport process. In addition, the forgings can also be protected by buffer materials to reduce possible damage during transportation.
- Storage technology
Selection of storage facilities: The storage facilities of wind power forgings should have sufficient carrying capacity and space to ensure the safe storage of forgings. Usually, storage facilities can be used warehouses, sheds, open storage, etc., which warehouses have better rain and sun protection performance, but the rent is higher; The goods shed has the advantages of convenience and economy, but the security is relatively low; Open storage is suitable for storing large forgings, but it is necessary to take sunscreen, rain and other measures. According to different situations, the appropriate storage facilities should be selected according to the specific needs.
Storage and management: In order to ensure the safety and quality of wind power forgings in the storage process, it is necessary to adopt a scientific and reasonable storage method