As a key component of wind turbine, the production efficiency and quality of wind power forgings have an important impact on the performance and stability of the whole wind power project. However, the traditional production process of wind power forging has some problems, such as asymmetric information, low collaborative efficiency and low resource utilization rate, which lead to low production efficiency and increased cost. In order to solve these problems, this paper presents a modular based wind power forging process reconfiguration and optimization method.
Modular reconfiguration of wind power forging production process
The traditional production process of wind power forging has many links, poor information transmission and low resource utilization. Therefore, we carry out modular reconstruction of the wind power forging production process, mainly divided into the following steps:
Process decomposition: The entire wind power forging production process is decomposed into multiple independent sub-processes, each of which corresponds to one or more specific modules.
Module division: According to the characteristics and functions of the sub-process, each sub-process is subdivided into different modules. For example, forging module, heat treatment module, machining module and so on.
Data management: Establish a unified data management platform to realize the effective transmission and sharing of data between modules and improve the utilization rate of information.
Wind power forging production process optimization
On the basis of modular reconstruction, we optimize the production process of wind power forging through data analysis and optimization algorithm, mainly including the following aspects:
The connection between modules: analyze the correlation and dependency between modules, optimize the cooperation mechanism between modules, and improve production efficiency.
Data transmission: By analyzing the data generated in the production process, real-time monitoring and sharing of data can be achieved to reduce information asymmetry and communication costs.
Equipment utilization: according to the characteristics and use of equipment, reasonable arrangement of production plan, improve equipment utilization and production efficiency.
Case analysis
Taking a specific wind power forging production process as an example, we have improved it using modularization and optimization techniques. Specific measures are as follows:
For the forging module in this process, we have adopted new forging processes and equipment to improve material utilization and product quality.
In the heat treatment module, we have achieved energy savings and increased production efficiency by adjusting process parameters and optimizing equipment configuration.
In the machining module, we use advanced numerical control technology and automation equipment to reduce manual intervention and error rate, improve processing accuracy and production efficiency.
Through the implementation of the above measures, the production process of wind power forging has achieved significant production efficiency and economic benefits.
In this paper, the method of reconfiguration and optimization of wind power forging production process based on modularization is proposed, which provides an effective solution to solve the problems existing in the traditional production process. Through the modular way, the decomposition and refinement of the production process can be realized, and the production efficiency can be improved. At the same time, the use of data analysis and optimization algorithms can further optimize the production process to achieve more efficient and lower cost production.
In the future development, with the continuous development of digitalization and intelligent technology, the production process of wind power forging will continue to be optimized and improved. The application of modularity and optimization technology will be more extensive and play a greater role in promoting the sustainable development of the wind power industry.
