With the rapid development of wind power industry, the production of wind power forgings is facing more and more challenges. As a key component of wind turbine, the production and management of wind power forgings is of great significance to improve the efficiency and reduce the cost of wind power generation. In recent years, the rapid development of Internet of Things technology has provided new solutions for intelligent supply chain management. This paper aims to explore the application of Internet of Things technology in intelligent supply chain management and optimization of wind power forgings.
The current intelligent supply chain management of wind power forgings has the following problems:
The lack of transparency in the procurement process makes it difficult for suppliers to grasp the market demand, affecting the delivery time and quality;
Inventory management is not accurate, can not achieve real-time inventory update and early warning, resulting in inventory overstocking and production interruption;
The delivery information is not real-time, and the delivery process lacks effective monitoring, which affects the timeliness and accuracy of delivery.
The application of Internet of Things technology can improve the intelligent level of supply chain management and effectively solve the above problems.
Application of Internet of Things technology in intelligent supply chain management of wind power forgings
Procurement process
Through the Internet of Things technology, real-time sharing of wind power forgings procurement information can be achieved to improve the transparency of the procurement process. In the procurement process, the use of the Internet of Things technology to real-time monitoring of suppliers’ production information to ensure that suppliers deliver on time. At the same time, through the intelligent management of the procurement process, the fine control of the procurement cost can be achieved and the operating cost of the enterprise can be reduced.
Inventory link
The Internet of Things technology can realize real-time monitoring and management of inventory wind power forgings through smart sensors. Smart sensors can monitor changes in inventory in real time and automatically update inventory data to ensure the accuracy of inventory information. At the same time, the Internet of Things technology can also achieve inventory early warning, when the inventory is lower than the early warning line, the system will automatically issue a replenishment reminder to ensure the normal operation of the production line.
Distribution link
Through the Internet of Things technology, real-time sharing and monitoring of wind power forging distribution information can be achieved. In the distribution process, the Internet of Things technology is used to monitor the location and transportation status of the distribution vehicle in real time to ensure the accuracy and timeliness of the distribution information. At the same time, through the fine control of the distribution process, the fine control of the distribution cost can be achieved, and the efficiency of logistics management can be improved.
Construction of intelligent supply chain management system for wind power forgings
Overall system architecture
Wind power forging intelligent supply chain management system should adopt three layers: data acquisition layer, data processing layer and application layer. The data acquisition layer is responsible for collecting the production, inventory, distribution and other data of wind power forgings. The data processing layer is responsible for processing and analyzing the collected data. The application layer is responsible for applying the processed data to the actual supply chain management, including the optimization of procurement, inventory, distribution, etc.
Function module
Wind power forging intelligent supply chain management system should include the following functional modules: purchasing module, inventory module, distribution module, data analysis module and system management module. The procurement module is responsible for realizing the real-time sharing of procurement information and the fine control of procurement cost; Inventory module is responsible for realizing real-time monitoring of inventory information and inventory early warning; The distribution module is responsible for realizing real-time sharing of distribution information and fine control of distribution cost. The data analysis module is responsible for processing and analyzing the collected data to provide decision support for optimizing supply chain management. The system management module is responsible for system configuration, maintenance, and management.
Data processing
In terms of data processing, the intelligent supply chain management system of wind power forgings should adopt big data technology and data mining technology to clean, integrate and dig deeply the collected data. Through data processing, more accurate supply chain operation data can be obtained, which provides strong support for optimizing supply chain management.
The established intelligent supply chain management system for wind power forgings can achieve the following effects:
Improve the transparency of procurement process and realize real-time sharing of procurement information;
Improve the accuracy of inventory management, realize inventory early warning and real-time inventory update;
Improve the transparency of distribution process, realize real-time monitoring and fine control of distribution information;
Improve the accuracy of data analysis and provide decision support for optimizing supply chain management.
However, with the continuous development of the wind power industry and the continuous progress of the Internet of Things technology, it is still necessary to further optimize the intelligent supply chain management system for wind power forgings. For example, more advanced sensor technology and data analysis algorithms can be introduced to improve the intelligence and operation efficiency of the system. Closer supply chain collaboration can also be achieved by strengthening cooperation with suppliers.
This paper discusses the application of Internet of Things technology in intelligent supply chain management and optimization of wind power forgings. Through the application of the Internet of Things technology, the intelligent management of wind power forging procurement, inventory, distribution and other links can be realized, and the efficiency and accuracy of supply chain management can be improved. At the same time, the construction of intelligent supply chain management system for wind power forgings can realize real-time data collection, processing and application, and provide decision support for optimizing supply chain management. However, it is still necessary to further optimize and improve the system functions and performance to better adapt to the development needs of the wind power industry and the continuous progress of iot technology.
