As the core component of hydroelectric power station, the performance and quality of hydropower forgings have an important impact on the operation efficiency and stability of hydroelectric power station. With the continuous development of science and technology, hydropower forging processing technology is also constantly optimized and developed. This paper will discuss the optimization and development trend of hydroelectricity forging processing technology.
First, the status quo of hydropower forging processing technology
At present, the processing technology of hydropower forgings mainly adopts forging, heat treatment and machining. Among them, forging process is the key link of the whole processing technology, but there are some problems. First of all, cracks are easy to occur in the forging process, leading to material scrap and affecting production efficiency. Secondly, in the heat treatment process, due to improper heating and cooling speed control, it is easy to cause material deformation and cracking. In addition, traditional machining methods are inefficient and costly.
Two, hydropower forging processing technology optimization
In view of the shortcomings of existing technology, the following is the optimization plan of hydropower forging processing technology:
Technology upgrading: The use of advanced CNC machine tools, forging equipment and testing instruments to improve the automation level and accuracy of production equipment to meet higher product quality and production efficiency requirements.
Process improvement: Optimize the forging process parameters, strictly control the heating and cooling speed, reduce the cracking and deformation of materials. At the same time, the new heat treatment process is used to improve the hardness and wear resistance of the material.
Equipment update: The introduction of efficient and energy-saving forging equipment and production lines to improve production efficiency and reduce energy consumption. At the same time, advanced machining equipment and technology are used to improve processing efficiency and reduce costs.
Third, the development trend of hydropower forging processing technology
With the continuous development of science and technology, the development trend of hydropower forging processing technology is as follows:
Market prospects: With the continuous development of hydroelectric power stations, the market demand for hydroelectric forgings will continue to increase. At the same time, with the rise of the new energy market, the application field of hydropower forging processing technology will continue to expand.
Technical direction: In the future, hydropower forging processing technology will pay more attention to technological innovation and independent research and development. On the one hand, it will increase the intensity of technology research and development, and constantly improve the level and quality of hydropower forging processing technology; On the other hand, it will actively introduce international advanced technology and promote technical exchanges and cooperation at home and abroad to promote the rapid development of hydropower forging processing technology.
Green manufacturing: Future hydropower forging processing technology will pay more attention to environmental protection and sustainable development. Adopt green manufacturing technology, reduce environmental pollution and waste of resources in the production process, and achieve sustainable development of hydropower forging production.
Intelligent production: With the help of advanced Internet of Things, big data and artificial intelligence technology, intelligent production, remote monitoring and predictive maintenance of hydropower forging processing can be achieved to improve production efficiency and product quality.
Personnel training and innovation: Strengthen the personnel training in the field of hydropower forging processing technology, and improve the professional quality and technical level of technical personnel. At the same time, enterprises are encouraged to strengthen technological research and development and innovation, and promote the continuous progress of hydropower forging processing technology.
Iv. Conclusion
Through the discussion of the optimization and development trend of hydropower forging processing technology, the following conclusions are drawn:
The optimization of hydraulic forging processing technology is of great significance to improve product quality and production efficiency.
The use of advanced technology and equipment is the key to realize the optimization of hydraulic forging processing technology.
With the continuous expansion of the market and the continuous development of technology, the development prospect of hydropower forging processing technology is broad.
In short, in order to improve the market competitiveness of hydropower forgings and meet market demand, we need to pay attention to the development trend of technology and actively explore the road to innovation in order to promote the continuous optimization and development of hydropower forgings processing technology.
