Hydropower forging is an important part of hydropower equipment, its quality and performance directly affect the operation efficiency and safety of hydropower equipment. Chip control and cooling lubrication technology are of great significance to improve product quality and production efficiency in the production process of hydropower forgings. This paper will introduce the relevant technology in the production of hydroelectric forgings from two aspects: chip control and cooling lubrication.
In the production process of hydropower forgings, the generation of chips is inevitable. Too much chip will affect the processing efficiency, and even lead to tool wear and workpiece surface quality decline. Therefore, the adoption of reasonable chip control technology is the key link to improve product quality and production efficiency.
Reduction of deformation resistance
By optimizing the forging process and reducing the deformation resistance of the material, the generation of chips can be reduced. For example, the use of multi-directional forging, cumulative rolling and other processes, so that the metal material in the forging process of sufficient plastic deformation, so as to reduce the deformation resistance of the material, reduce the generation of chips.
Optimization of process parameters
Reasonable adjustment of cutting speed, feed rate, cutting depth and other process parameters can reduce the production of chips. For example, under the premise of ensuring the processing quality, properly increasing the cutting speed can reduce the cutting time and cutting force, thereby reducing the generation of chips.
Advanced tool materials are used
The selection of tool materials with good wear resistance and high strength can improve tool life and processing efficiency, thereby reducing the generation of chips. For example, the use of high-performance tool materials such as coated tools and ceramic tools can reduce tool wear and cutting forces, thereby reducing the generation of chips.
In the production process of hydropower forgings, reasonable cooling and lubrication technology can improve the processing efficiency, extend the tool life and improve the surface quality of the workpiece. Therefore, the use of advanced cooling and lubrication technology is of great significance to improve product quality and production efficiency.
Principle and classification of cooling lubrication technology
Cooling lubrication technology refers to the cooling liquid or lubricant sprayed to the cutting area during the cutting process to reduce the cutting temperature and reduce the cutting force, thereby improving the processing efficiency and the surface quality of the workpiece. According to the different media used, the cooling lubrication technology can be divided into water-based cooling lubrication and oil-based cooling lubrication.
Application of cooling and lubrication technology in the production of hydropower forgings
In the production process of hydroelectricity forging, reasonable cooling and lubrication technology can improve the processing efficiency, extend the tool life and improve the surface quality of the workpiece. For example, the use of water-based coolant in the cutting process can quickly take away the cutting heat, reduce the cutting temperature, reduce tool wear and thermal deformation of the workpiece; At the same time, the coolant can also play a lubricating role, reduce cutting force and friction and wear, improve processing efficiency and workpiece surface quality.
Importance and suggestion of cooling lubrication technology
The use of advanced cooling and lubrication technology can improve the production quality and efficiency of hydropower forgings, reduce energy consumption and environmental pollution. Therefore, enterprises should strengthen the research and application of cooling lubrication technology, the use of high-performance coolants and lubricants to improve the cooling lubrication effect; At the same time, the maintenance and maintenance of the cooling lubrication system should also be strengthened to ensure the stability and reliability of the system.
Chip control and cooling lubrication technology are of great significance to the production of hydroelectric forgings. Using reasonable chip control technology and advanced cooling and lubrication technology can improve product quality and production efficiency, reduce energy consumption and environmental pollution. In the future, with the continuous development of science and technology and the intensification of market competition, the chip control and cooling lubrication technology of hydropower forgings production will become an important development direction of the manufacturing industry. Therefore, enterprises need to continuously strengthen technological innovation and equipment update, adopt more environmentally friendly and advanced manufacturing processes and equipment, improve resource utilization efficiency and reduce environmental pollution. At the same time, it is also necessary to strengthen the construction of corporate management and social responsibility, and lay a solid foundation for the sustainable development of enterprises and social contributions. Only in this way can we achieve green manufacturing and sustainable development of hydropower forgings production, and contribute to the long-term development of enterprises and the sustainable development of society.
