Hydropower forging is an important part of hydropower equipment, its quality and performance directly affect the operation efficiency and safety of hydropower equipment. In the production process of hydropower forgings, the die plays a key role, and its life and reuse value directly affect the production cost and product quality. Therefore, it is of great significance to study the scheme of die life improvement and reuse in the production of hydropower forgings. This paper will introduce the relevant technical solutions in the production of hydroelectricity forgings from two aspects of die life improvement and die reuse.
The factors affecting die life were analyzed
Die life is affected by many factors, such as heat treatment, machining, service conditions and so on. Among them, heat treatment is one of the key factors affecting the life of the mold, which determines the organizational structure, hardness, wear resistance and other properties of the mold material. Machining accuracy and service conditions also have an important impact on the life of the mold.
Optimized heat treatment process
In order to increase the life of the die, measures can be taken to optimize the heat treatment process. For example, the use of vacuum heat treatment technology can reduce the oxidation and decarbonization of the mold surface, and improve the surface quality and wear resistance of the mold. Using cryogenic treatment technology can change the microstructure of the die material and improve the toughness and fatigue strength of the die.
Improve machining accuracy
The machining accuracy of the die has an important influence on the life of the die. The use of high-precision processing equipment and measuring tools can improve the machining accuracy and surface quality of the mold, and reduce the wear and damage of the mold.
Improved conditions of use
The service condition is one of the important factors affecting the life of the die. The use of reasonable lubrication and clean working environment can reduce the wear and corrosion of the mold and extend the service life of the mold. In addition, regular inspection and maintenance of the mold is also an important measure to extend the life of the mold.
Analyze the value of mold reuse
Mold reuse can save production cost and improve resource utilization efficiency. Through the repair and reuse of used molds, the manufacturing and procurement costs of new molds can be reduced, and the disposal costs and environmental burdens of waste can be reduced.
Discuss how to achieve mold reuse
In order to realize the reuse of molds, the following measures can be taken: strengthen the collection and management of used molds, establish a database and information system for mold reuse, classify and evaluate the used molds, adopt advanced repair technology and equipment for repair treatment, and carry out quality inspection and control of the repaired molds.
It is suggested that the mold life and reuse scheme should be considered comprehensively in practical application
In practical application, it is necessary to consider the mold life and reuse scheme. The double optimization of production cost and resource utilization efficiency can be realized through the improvement of die life and the implementation of reuse scheme. At the same time, it is also necessary to pay attention to environmental problems and resource waste in the treatment and reuse of waste molds to avoid negative impacts on the environment.
It is important to improve product quality and production efficiency to improve die life and reuse scheme of hydropower forging production. By analyzing and optimizing the factors affecting the life of the die, the life and performance of the die can be improved. Production cost can be saved and resource utilization efficiency can be improved by repairing and reusing waste molds. In the future, with the continuous development of science and technology and the intensification of market competition, the mold life enhancement and reuse program of hydropower forging production will become an important development direction of the manufacturing industry. Therefore, enterprises need to continuously strengthen technological innovation and equipment update, adopt more environmentally friendly and advanced manufacturing processes and equipment to improve resource utilization efficiency and reduce environmental pollution; At the same time, it is also necessary to strengthen the construction of corporate management and social responsibility to lay a solid foundation for the sustainable development of enterprises and social contributions. Only in this way can the green manufacturing and sustainable development of hydropower forging production be achieved to contribute to the long-term development of enterprises and the sustainable development of society.
