Hydropower forging is an important part of hydropower equipment, its quality and performance directly affect the operation efficiency and safety of hydropower equipment. In the production process of hydropower forgings, energy consumption and environmental pollution have been paid more and more attention. Therefore, it is of great significance to study energy efficiency assessment and energy saving optimization design of hydropower forging production. This paper will introduce the relevant technologies in the production of hydropower forgings from two aspects of energy efficiency assessment and energy saving optimization design.
Traditional evaluation method
Traditional energy efficiency evaluation methods mainly include energy consumption per unit product, energy efficiency and other indicators. These indicators can reflect the energy consumption of enterprises in the production process, but can not fully assess the energy efficiency of enterprises.
Data-based evaluation methods
By collecting and analyzing various data in the production process of enterprises, the data-based evaluation method can evaluate the energy efficiency level of enterprises more comprehensively. For example, the use of energy monitoring system for real-time monitoring and data analysis of energy consumption in the production process of enterprises can find the links and causes of energy waste, and provide strong support for energy conservation and consumption reduction of enterprises.
Energy saving optimization design
Process optimization
Energy consumption and environmental pollution can be reduced by analyzing and optimizing the production process of hydropower forgings. For example, the use of advanced forging equipment and process methods can reduce the stress concentration and deformation of the workpiece, reduce energy consumption; Optimizing production layout can reduce material handling and wait times and increase production efficiency.
Equipment renovation
The energy efficiency and production efficiency of the equipment can be improved by transforming and upgrading the equipment. For example, the use of energy-efficient motors and frequency converters can reduce the energy consumption of equipment; The use of advanced forging equipment and process methods can improve the production efficiency of equipment and product quality.
Technology introduction
The introduction of advanced energy-saving technology and equipment can improve the energy efficiency level and production efficiency of hydropower forging production. For example, the use of waste heat recovery technology can use the waste heat generated in the forging process for power generation or heating, reducing energy consumption; The use of advanced environmental protection technology can reduce environmental pollution in the production process.
Taking the production of hydropower forgings of a hydroelectric power station as an example, the enterprise has the problems of high energy consumption and heavy environmental pollution in the production process. Through the analysis and optimization of the production process, it is found that these problems are mainly caused by unreasonable forging process and aging equipment. In response to these problems, enterprises have adopted measures such as process optimization, equipment transformation, and technology introduction, which have effectively reduced energy consumption and environmental pollution. At the same time, enterprises have strengthened energy monitoring and data analysis to achieve real-time monitoring and early warning of energy consumption and environmental pollution. In the end, the energy efficiency level of the enterprise has been greatly improved, and the production cost and environmental pollution have been effectively controlled.
Energy efficiency evaluation and energy saving optimization design of hydropower forging production are important means to improve product quality and production efficiency, reduce energy consumption and environmental pollution. Through the evaluation and optimization of energy efficiency design, the optimal allocation and utilization of resources can be realized, and the competitiveness and sustainable development ability of enterprises can be improved. In the future, with the continuous development of science and technology and the intensification of market competition, the energy efficiency assessment and energy-saving optimization design of hydropower forging production will become an important development direction of the manufacturing industry. Therefore, enterprises need to continuously strengthen technological innovation and equipment update, adopt more environmentally friendly and advanced manufacturing processes and equipment to improve resource utilization efficiency and reduce environmental pollution; At the same time, it is also necessary to strengthen the construction of corporate management and social responsibility to lay a solid foundation for the sustainable development of enterprises and social contributions. Only in this way can the green manufacturing and sustainable development of hydropower forging production be achieved to contribute to the long-term development of enterprises and the sustainable development of society.
