Thermal power forging is an important component in thermal power generation equipment, its quality and performance directly affect the efficiency and safety of thermal power generation equipment. With the adjustment of energy structure and the improvement of environmental protection requirements, the thermal power generation industry is facing more and more challenges. In order to reduce production cost and improve production efficiency, the optimization of thermal power forging production process is particularly important. This paper will analyze the production process of thermal power forgings, and put forward specific optimization measures.
Current situation and existing problems of thermal power forging production process
At present, the production process of thermal power forgings mainly includes the following links: raw material procurement, forging, heat treatment, machining, inspection and packaging. In the production process, there are the following problems:
The quality of raw materials is unstable, resulting in fluctuations in product quality;
The forging link has high energy consumption and low production efficiency;
The temperature control of the heat treatment process is not accurate, which affects the quality of the product;
The tool wear in machining process is serious, which increases the production cost;
It is difficult to comprehensively evaluate product quality because of the single means of inspection link.
Thermal power forging production process optimization measures
In view of the above problems, the thermal power forging production process can be optimized from the following aspects:
Improve the procurement of raw materials, establish a stable supplier system to ensure the quality of raw materials;
The forging link is updated with high efficiency and energy saving forging equipment to reduce energy consumption and improve production efficiency;
Upgrade the heat treatment process and introduce advanced temperature control system to improve the stability of product quality;
The tool is improved in the machining process, and the tool material with better wear resistance is adopted to reduce the tool wear and extend the service life.
The method innovation of inspection link, the introduction of non-destructive testing technology and other advanced means, comprehensive evaluation of product quality.
Through the implementation of the above optimization measures, the following effects can be achieved:
Improve product quality stability, reduce the rate of unqualified products;
Reduce production energy consumption and cost, improve production efficiency;
Reduce tool wear and replacement times and reduce production costs;
Improve the accuracy and comprehensiveness of product inspection to better ensure product quality.
This paper analyzes the problems existing in the production process of thermal power forging, and puts forward some optimization measures. By implementing these measures, product quality and production efficiency can be effectively improved, and production costs can be reduced. With the continuous development of science and technology and the constant change of market demand, the optimization of thermal power forging production process will be a continuous process. In the future, technical means such as automation and intelligence can be further introduced to improve the automation level and production efficiency of the production line, and reduce labor costs and environmental pollution. At the same time, it is also necessary to strengthen the construction and improvement of the quality management system to ensure the stability and reliability of product quality. In short, the optimization of thermal power forging production process is one of the important ways to improve the competitiveness of enterprises, but also one of the important means to achieve sustainable development.
