Thermal forging products are the key components of thermal power plants, and their performance and quality directly affect the operation efficiency and safety of thermal power plants. With the adjustment of energy structure and the growth of power demand, the performance and quality requirements of thermal power forging products are also increasing. However, there are still some problems in the design of thermal power forging products, such as unreasonable structure and low material utilization rate, which directly affect the performance and quality of the product, but also increase the manufacturing cost. Therefore, it is of great significance to optimize the design of thermal power forging products.
The aim of this paper is to optimize the design of thermal power forging products to improve the performance and quality of products and reduce the manufacturing cost. Specific requirements include: optimize product structure, improve material utilization; Improve product performance to meet higher operational requirements; Optimize the manufacturing process and reduce the manufacturing cost.
Analyze the problem
Unreasonable structure: The structure design of thermal power forging products is not reasonable enough, and there are problems such as material waste and stress concentration, which affect the performance and quality of the products.
Low material utilization rate: In the manufacturing process of thermal power forging products, the utilization rate of materials is low, the waste is serious, and the manufacturing cost is increased.
Insufficient performance: With the continuous improvement of the operation requirements of thermal power plants, the performance of current thermal power forging products has been unable to meet the requirements, and needs to be improved.
Backward manufacturing process: The manufacturing process of thermal power forging products is relatively backward, the degree of automation is low, and the production efficiency is low, which also increases the manufacturing cost.
solution
Structural optimization: Optimize the structure of thermal power forging products, reduce material waste and stress concentration, and improve product performance and quality. For example, the finite element analysis method is used to analyze and optimize the product structure.
Material optimization: The selection of more cost-effective materials, improve the utilization of materials, reduce manufacturing costs. For example, the use of new alloy materials instead of traditional materials.
Performance improvement: According to the improvement of thermal power plant operation requirements, the performance of the product is improved. For example, increase the strength and wear resistance of the product.
Manufacturing process improvement: the introduction of advanced forging equipment and production lines, improve the degree of automation and production efficiency, reduce manufacturing costs. For example, efficient forging presses and automated production lines are used.
Taking the turbine blade of a thermal power plant as an example, the blade adopts the traditional structure design, the material utilization rate is low, and the performance can not meet the higher operation requirements. The performance and quality of the blade are improved by optimizing the blade structure and using new alloy materials instead of traditional materials. At the same time, the introduction of advanced forging equipment and production lines to improve production efficiency and quality. Finally, the performance and quality of the blade have been greatly improved, meeting the operational requirements of thermal power plants, and reducing manufacturing costs.
Through the design optimization of thermal power forging products, the performance and quality of products can be greatly improved, and the manufacturing cost can be reduced. Structure optimization, material optimization, performance improvement and manufacturing process improvement are important means of design optimization. Case analysis shows that design optimization can achieve remarkable results and economic benefits. Therefore, it is necessary and feasible to optimize the design of thermal power forging products.
