Thermal power forging is an important component in thermal power generation equipment, its quality and performance directly affect the safety and efficiency of thermal power generation equipment. However, there are often problems such as high energy consumption and high pollution in the production process of traditional thermal power forgings, which not only increases the production cost of enterprises, but also has a negative impact on the environment. Therefore, the green transformation and practice of the production process of thermal power forgings is an inevitable choice to achieve sustainable development of enterprises and environmental protection. From the perspective of green transformation scheme, this paper will discuss its application scenario and practical effect in thermal power forging manufacturing.
Green transformation scheme
Material selection optimization
In the manufacture of thermal power forgings, material selection is one of the key factors affecting product quality and production efficiency. Traditional material selection often only focuses on the mechanical properties and costs of materials, while ignoring the environmental performance of materials. Therefore, in the green transformation, environmental performance should be taken as one of the important indicators of material selection, and materials with environmental performance should be selected, such as low carbon steel, stainless steel and so on.
Process optimization
The traditional production process of thermal power forging often has problems such as high energy consumption and high pollution. In the green transformation, we should optimize the process flow, adopt advanced production technology and equipment, reduce energy consumption and reduce pollution emissions. For example, the use of isothermal forging process can reduce the deformation resistance and energy consumption of materials; The use of new heat treatment technologies can reduce energy consumption and exhaust emissions.
Waste recycling
In the production process of thermal power forgings, there will be a lot of waste, such as waste slag, waste gas, waste water and so on. These wastes not only occupy a lot of land, but also cause pollution to the environment. Therefore, in the green transformation, the recycling of waste should be strengthened to achieve the maximum utilization of resources. For example, recycling waste can be used to make building materials; The purification of waste gas can reduce air pollution. After the wastewater is treated, it can be recycled or used for farmland irrigation.
In order to reduce the production cost and improve the product quality, a thermal power forging manufacturing enterprise has carried on the green transformation of the production process. First of all, the company optimized the material selection program and chose low carbon steel with environmental protection properties as the main raw materials. Secondly, the enterprise optimized the process flow, adopted the isothermal forging process and the new heat treatment technology, reduced energy consumption and reduced pollution emissions. Finally, enterprises strengthen the recycling of waste to achieve the maximum utilization of resources. After the green transformation, the production cost of the enterprise has been reduced by 20%, the product quality has been improved by 10%, and the environmental pollution and waste of resources have been reduced.
The green transformation and practice in the production process of thermal power forgings is the inevitable choice to realize the sustainable development of enterprises and environmental protection. Through the transformation and practice of material selection optimization, process optimization and waste recycling, the production cost of enterprises can be reduced, product quality can be improved, environmental pollution and waste of resources can be reduced. Therefore, thermal power forgings manufacturing enterprises should actively promote green transformation and practice to contribute to sustainable development and environmental protection.
