Thermal power forging is an important component in thermal power generation equipment, its quality and performance directly affect the safety and efficiency of thermal power generation equipment. In order to improve the quality and production efficiency of thermal power forgings and reduce the production cost, lean quality control has become an effective means. From the Angle of lean quality control, this paper will discuss its application scenario and practical effect in thermal power forging production.
At present, lean quality control has been widely used in many industries, but its application in thermal power forging production is still in the initial stage. The core idea of lean quality control is to achieve continuous improvement of product quality by eliminating waste, improving efficiency and reducing variation. In the production process of thermal power forging, the key links of lean quality control include raw material control, production process control, product testing and so on.
Raw material control
The raw material of thermal power forging is one of the important factors affecting product quality. Lean quality control requires strict inspection and control of raw materials to ensure that the quality and performance of raw materials meet the requirements. At the same time, through the management and evaluation of suppliers, to achieve a stable supply of raw materials and quality assurance.
Production process control
The production process of thermal power forgings is another important factor affecting product quality. Lean quality control requires strict control and optimization of production process to ensure the stability and consistency of production process. At the same time, through the monitoring of the production process and data analysis, timely detection and treatment of potential problems, to achieve continuous improvement of product quality.
Product testing
Product inspection of thermal power forgings is one of the important means to ensure product quality. Lean quality control requires comprehensive testing and analysis of the product to ensure that the performance indicators of the product meet the requirements. At the same time, through the statistics and analysis of the test data, the variation and trend of product quality are found, which provides a basis for improving the production process and product quality.
In this paper, the lean quality control in the production process of thermal power forgings is studied and practiced by the method of literature review and field investigation. Firstly, the application status and development trend of lean quality control in thermal power forging production are understood by consulting relevant literature and materials. Secondly, through field investigation and interview, to understand the actual situation and existing problems of thermal power forging enterprises. Finally, based on the results of literature review and field research, the author puts forward some suggestions and practical methods for improvement.
Taking a thermal power forging production enterprise as an example, the enterprise has some problems in the production process, such as unstable raw material quality, production process control is not strict, and product testing means are not perfect. In response to these problems, this paper puts forward the following improvement suggestions and practical methods:
Strengthen raw material control
Through the establishment of long-term cooperation with suppliers, to achieve a stable supply of raw materials and quality assurance. At the same time, a strict raw material inspection system is established to conduct a comprehensive inspection and control of each batch of raw materials to ensure that the quality and performance of raw materials meet the requirements.
Optimize production process control
Through the monitoring and data analysis of the production process, the existing problems and bottlenecks are found, and targeted optimization and improvement are carried out. At the same time, the establishment of standardized production process and operation specifications to ensure the stability and consistency of the production process.
Improve product testing methods
The introduction of advanced testing equipment and technology to improve the accuracy and reliability of product testing. At the same time, a comprehensive product testing system is established to comprehensively test and analyze the performance indicators of the products to ensure that the quality and performance of the products meet the requirements.
This paper studies the research and practice of lean quality control in the production process of thermal power forgings. Through the analysis and evaluation of the research status and practice cases of lean quality control, it can be found that lean quality control has a wide range of application prospects and practical effects in thermal power forging production. In the future, with the continuous development and innovation of science and technology, lean quality control will play an increasingly important role in thermal power forging manufacturing, providing strong support for the realization of efficient, high-quality and low-carbon thermal power forging manufacturing. At the same time, it is also necessary to continue to study and improve the lean quality control method, improve its adaptability and flexibility, further reduce the cost and expand the scope of application.
