As an important part of electric power system, the energy consumption of electric power tool forgings directly affects the production cost and environmental protection of enterprises. With the increasing shortage of energy resources and the improvement of environmental protection awareness, it has become an urgent problem for enterprises to reduce the energy consumption in the production process of power fittings forgings. The purpose of this paper is to analyze the energy consumption in the production process of electric power fittings forgings, and put forward the measures to reduce the energy consumption, so as to provide reference for enterprises.
The production process of electric power fittings forgings mainly includes blanking, forging, heat treatment, machining and inspection. In the production process, a lot of energy resources need to be consumed, mainly including electric energy, gas, water and so on. Through the analysis of energy consumption in the production process of power fittings forgings, the following problems can be found:
Low energy efficiency: In the production process, the energy efficiency of some equipment is low, and there is waste.
Large energy consumption: In the production process, a large amount of energy resources need to be consumed, which increases the production cost of enterprises.
Non-standard energy management: The energy management of some enterprises is not standardized, and the lack of effective monitoring and control means.
In response to the above problems, the following measures can be taken to reduce the energy consumption in the production process of electric power fittings forgings:
Equipment upgrade and transformation: upgrade and transform some equipment with low energy utilization rate to improve energy utilization rate. For example, the use of new energy-saving forging equipment, heat treatment equipment, etc.
Optimize production processes: Optimize production processes to reduce energy consumption. For example, reasonable arrangement of production plan to avoid idling equipment; Adopt advanced forging process to reduce forging time and energy consumption.
Strengthen energy management: Establish a sound energy management system and strengthen energy monitoring and control. For example, installing energy metering devices to monitor energy consumption in real time; Energy consumption quotas shall be set and all departments shall be assessed.
Renewable energy: In the production process, renewable energy is used as much as possible to reduce the dependence on traditional energy resources. For example, the use of solar, wind and other renewable energy to power the equipment.
Improve staff awareness of energy conservation: strengthen the training and education of staff awareness of energy conservation, improve staff awareness of energy conservation and skills. For example, to carry out energy-saving knowledge training, energy-saving competitions and other activities.
After taking the above energy-saving measures in the production process of electric power fittings forgings, the following effects can be achieved:
Reduce energy consumption: Through the implementation of measures such as the upgrading and transformation of equipment and the optimization of the production process, the energy consumption of the production process of power metal forgings can be effectively reduced.
Improve energy efficiency: The implementation of measures such as equipment upgrading and renovation can improve the energy efficiency of equipment and reduce energy waste.
Reduce production costs: The reduction of energy consumption can reduce the energy cost expenditure of enterprises and improve the economic efficiency of enterprises.
Environmental protection: The implementation of measures such as renewable energy can reduce dependence on traditional energy resources, reduce environmental pollution and ecological damage.
Improving the quality of employees: the cultivation and education of employees’ energy conservation awareness can improve the employees’ energy conservation awareness and skill level, and train more high-quality talents for enterprises.
This paper analyzes the energy consumption in the production process of electric power fittings forgings, and puts forward some measures and suggestions to reduce the energy consumption. Through the implementation of measures such as equipment upgrading and transformation, production process optimization, strengthening energy management, adopting renewable energy sources and improving employee awareness of energy conservation, it can effectively reduce the energy consumption and improve energy efficiency in the production process of power metal forgings, and contribute to saving production costs, improving economic benefits and environmental protection. In the future, enterprises can further study and promote advanced energy-saving technologies and equipment to achieve intelligent and green development of the production process of electric power fittings forgings.
