As an important part of electric power system, the market demand of electric power tool forgings is increasing. In order to improve production efficiency, reduce production costs and improve product quality, it has become a trend of the industry to intelligently upgrade the production line of power fittings forgings. The purpose of this paper is to discuss the intelligent upgrading and practice of the production line of electric power fittings forgings, and to provide reference for enterprises.
The production process of electric power fittings forgings mainly includes raw material cutting, forging, heat treatment, machining and inspection. In the production process, it is necessary to select the appropriate production equipment and process parameters to ensure the stability and consistency of product quality. At the same time, reasonable staffing and production processes are also important factors affecting production efficiency and cost.
Equipment renovation and upgrading
In order to improve production efficiency and product quality, equipment transformation and upgrading were carried out on the production line of electric power fittings forgings. The use of advanced automatic forging equipment to replace the traditional manual forging, improve the production efficiency and quality. At the same time, the intelligent temperature control system and advanced heat treatment equipment are used to precisely control the heat treatment process of the product, reducing the rejection rate and repair rate.
Software upgrade and data acquisition
In order to realize the intelligent control and management of the production line, the software upgrade and data collection of the production line of the electric power tool forging are carried out. Using advanced PLC control system and sensor monitoring technology, real-time monitoring and data acquisition of each link of the production line are carried out. Through data analysis, problems in the production process can be found in time and adjusted to improve production efficiency and product quality.
Personnel training and technical improvement
After the intelligent upgrade, the production line has put forward higher requirements for the skills and quality of the operators. Therefore, enterprises have strengthened the skills training and technology upgrading of operators. Through professional training, skill competition and other activities, the operator’s skill level and work enthusiasm are improved, and the smooth operation of the production line is guaranteed.
After the intelligent upgrade, the production line of power fittings forgings adopts an advanced quality control system to ensure the stability and consistency of product quality. The process control method is adopted to strictly control each link of the production line. At the same time, the use of advanced quality testing equipment and means to carry out comprehensive testing and analysis of products. Through the establishment and implementation of the quality control system, the rejection rate and repair rate are effectively reduced, and the product quality and market competitiveness are improved.
After the intelligent upgrade, the product quality and production efficiency of power fittings forgings have been significantly improved. In order to expand market share and improve brand awareness, enterprises have adopted a variety of marketing strategies. Firstly, according to the market demand and product characteristics, a reasonable product price strategy is formulated. Secondly, actively promote and promote products by participating in industry exhibitions and strengthening communication and cooperation with customers. In addition, the enterprise also strengthened the cooperation and exchanges with suppliers, and realized the optimization and integration of the industrial chain. The implementation of these marketing strategies has achieved good results and created greater value for the enterprise.
In this paper, the intelligent upgrading and practice of the production line of electric power fittings forgings are discussed. Through the analysis of production process and equipment transformation and upgrading, software upgrade and data collection, personnel training and technology improvement and other aspects of the practice, it is found that intelligent upgrade can effectively improve production efficiency, reduce production costs and improve product quality. At the same time, the establishment and implementation of the quality control system also provides a guarantee for the stability and consistency of product quality. In the future, enterprises can further study and promote advanced energy-saving technology and equipment to achieve green production of power fittings and forgings to meet the requirements of society for environmental protection. At the same time, they can consider how to strengthen the collaboration and cooperation with suppliers and customers and other external resources to achieve the optimization and integration of the industrial chain to create greater value for enterprises.
