As an important part of electric power system, the cooperation and optimization of the production process of electric power tool forging is of great significance to improve production efficiency, reduce cost and improve product quality. With the intensification of market competition and the improvement of customers’ requirements on product quality, it has become an urgent problem for enterprises to realize the coordination and optimization of the production of electric power fittings and forgings. The aim of this paper is to discuss the production coordination and optimization measures of electric power fittings forgings, and to provide reference for enterprises.
Current situation and existing problems in the production of electric power fittings forgings
At present, the production process of electric power fittings forgings mainly includes raw material procurement, forging, heat treatment, machining and inspection. In the production process, there are the following problems:
The production process is not coordinated enough: the lack of effective connection and cooperation between all links leads to low production efficiency.
Production equipment is not advanced enough: some equipment aging, high failure rate, affecting production efficiency and product quality.
The production process is not optimized enough: some links use the traditional production process, which is low efficiency and high cost.
Insufficient human resources: the skills and quality of some operators are not high enough, which affects production efficiency and product quality.
In view of the above problems, the following measures can be taken to achieve the coordination and optimization of the production of electric power fittings forgings:
Optimize the production process: comprehensively comb the production process, strengthen the connection and cooperation between all links, and achieve the synergy of the production process. For example, advanced logistics management systems can be adopted to achieve timely supply of raw materials and rapid transfer of products.
Update production equipment: update and transform equipment with aging and high failure rate, adopt advanced production equipment and processes to improve production efficiency and product quality. For example, advanced forging equipment and heat treatment equipment can be used to improve the efficiency and quality of forging and heat treatment links.
Optimization of production process: to optimize and improve the traditional production process, the use of advanced technology and methods to improve production efficiency and quality. For example, advanced machining technologies and methods can be used to improve the efficiency and quality of machining links.
Strengthen human resource management: strengthen the training and skill upgrading of operators, improve the skills and quality of operators, and realize the full utilization of human resources. For example, advanced training methods and means can be used to improve the skills and quality of operators to ensure the smooth progress of the production process.
A power fittings forging production enterprise adopted the above measures, comprehensively sorted out and optimized the production process, updated some of the aging and high failure rate equipment, adopted advanced production processes and technologies, and strengthened the management and training of human resources. Through the implementation of the above measures, the production efficiency of the enterprise has been significantly improved, the production cost has also been reduced, and the competitiveness of the enterprise has been enhanced.
This paper discusses the production cooperation and optimization measures of power fixture forgings, including optimizing production flow, updating production equipment, optimizing production technology and strengthening human resource management. According to the existing problems and market demand, the corresponding suggestions are put forward. Through the analysis of practical cases, the effectiveness of the above measures is verified. In the future, we can further explore how to use advanced production technology and equipment to achieve intelligent production of power fittings forgings and further improve production efficiency and quality. At the same time, we can also consider how to strengthen the collaboration and cooperation with external resources such as suppliers and customers, achieve the optimization and integration of the industrial chain, and create greater value for enterprises.
