As an important part of electric power system, the control of production cost of electric power tool forgings has an important impact on the profitability and market competitiveness of enterprises. With the intensification of market competition and the rise of raw material prices, reducing the production cost of power fittings forgings has become an urgent problem for enterprises to solve. The purpose of this paper is to analyze the production cost of electric power tool forgings and explore the measures to reduce the cost, so as to provide reference for enterprises.
Raw material cost
The raw materials of power fittings forgings mainly include metal materials and auxiliary materials. Metal material is the main cost component of power fittings forgings, and its price is affected by the fluctuations of metal prices in the international market. Auxiliary materials include lubricants, cutting fluids, etc., whose cost is relatively low, but have an important impact on the quality and performance of the product.
Energy cost
A lot of energy is consumed in the production process of electric power fittings forgings, including electricity and gas. The energy cost is an important part of the production cost of power fittings forgings, and its price is affected by the fluctuation of energy price in the international market.
Labor cost
The production of electric tool forgings needs a lot of manual operation, including forging, heat treatment, machining and other links. Labor cost is an important part of the production cost of electric power fittings forgings, and its price is affected by the price fluctuation of the labor market.
Equipment depreciation and maintenance costs
The production of power fittings forgings requires the use of a large number of equipment and tools, including forging equipment, heat treatment equipment, mechanical processing equipment and so on. Equipment depreciation and maintenance cost is an important part of the production cost of power fittings forgings, and its price is affected by the service life and maintenance status of the equipment.
Optimize raw material procurement strategy
Enterprises can reduce the production cost of power fittings forgings by optimizing the raw material procurement strategy. First of all, enterprises can establish long-term and stable cooperative relations with suppliers, enjoy preferential prices and quality services; Secondly, enterprises can adopt centralized procurement to reduce procurement costs; Finally, enterprises can use financial means such as hedging to avoid the risk caused by metal price fluctuations.
Improve energy efficiency
Enterprises can reduce the production cost of power fittings forgings by improving the efficiency of energy utilization. First, enterprises can adopt advanced energy-saving technology and equipment to reduce energy consumption; Secondly, enterprises can strengthen energy management and rationally arrange production plans and energy use plans. Finally, businesses can adopt clean energy sources such as renewable energy to reduce energy costs.
Improve the level of automation and intelligence
Enterprises can reduce the production cost of power fittings forgings by improving the level of automation and intelligence. First of all, enterprises can adopt advanced automation equipment and processes to reduce manual operations; Secondly, enterprises can adopt intelligent technology to realize the monitoring and optimization of the production process; Finally, enterprises can adopt advanced technologies such as robots to improve production efficiency and quality.
Strengthen equipment maintenance and maintenance
Enterprises can reduce the production cost of power fittings forgings by strengthening equipment maintenance and maintenance. First of all, enterprises can develop a sound equipment maintenance and maintenance system to ensure the normal operation of equipment; Secondly, enterprises can adopt advanced monitoring technology and means to find and solve problems in time; Finally, enterprises can adopt advanced technologies such as condition monitoring to achieve predictive maintenance of equipment.
This paper analyzes the production cost of power fittings forgings from four aspects: raw material cost, energy cost, labor cost, equipment depreciation and maintenance cost, and discusses the measures to reduce the cost. According to the existing problems and market demand, the following suggestions are put forward: First, enterprises should optimize the procurement strategy of raw materials and reduce the procurement cost; Secondly, enterprises should improve energy efficiency and reduce energy costs. Third, enterprises should improve the level of automation and intelligence, reduce labor costs; Finally, enterprises should strengthen equipment maintenance and maintenance, reduce equipment depreciation and maintenance costs. At the same time, enterprises should also pay attention to market demand and competition, and constantly optimize product structure and production technology to improve product competitiveness and market share.
