As an important part of the power system, the rationality of the production process is of great significance to improve the production efficiency, reduce the production cost and improve the product quality. With the intensification of market competition and the improvement of product quality requirements, the optimization of the production process of electric power fittings forgings has become an urgent problem for enterprises. This paper aims to discuss the production process improvement and energy saving technology of electric power fittings forgings, and provide reference for enterprises.
At present, the production process of electric power fittings forgings mainly includes raw material blanking, forging, heat treatment, machining and inspection. In the production process, there are the following problems:
Low production efficiency: raw material blanking, forging, heat treatment and other links need a lot of manual operation, low production efficiency.
Unstable product quality: manual operation is difficult to ensure the consistency and stability of the product, and the product quality fluctuates.
High production cost: The cost of manual operation is high, and there is a shortage of human resources.
Poor production environment: forging, heat treatment and other links produce a lot of noise, dust and waste gas, causing pollution to the production environment.
In view of the above problems, the following measures can be taken to improve the production process of electric power fittings forgings:
Automated equipment replacement: The use of automated equipment to replace manual operation, improve production efficiency and quality. For example, the use of automatic blanking machine, automatic forging machine, automatic heat treatment equipment.
Production line layout optimization: Relayout the production line to achieve consistency and efficiency of the production process. For example, forging, heat treatment, machining and other links are centrally arranged to reduce the time and cost of material transfer.
Control system design: The use of advanced control system for unified management and control of the production line, to achieve the automation and intelligent production process. For example, PLC control system, sensor monitoring system and so on.
Production line commissioning and optimization: Debugging and optimization of automated production lines to ensure the stability and efficiency of the production line. For example, debugging and optimization of equipment, adjustment and improvement of production processes.
Personnel training: To train operators to master the operation and maintenance skills of automation equipment. Strengthen the skills and quality of operators to improve the smooth progress of the production process to provide guarantees.
In the production process of electric power fittings forgings, the energy consumption is large, and effective energy-saving technical measures can reduce the production cost and improve the economic benefit. Here are some possible energy-saving technical measures:
Waste heat recovery: In forging and heat treatment and other links, a large amount of waste heat will be generated, and these energies can be recycled through waste heat recovery technology to reduce energy waste.
Solar heating: The use of solar energy to heat raw materials can reduce the dependence on traditional energy resources and reduce energy consumption.
Heat storage technology: The use of heat storage technology can store excess heat energy and use it when needed to improve energy efficiency.
Power-saving equipment: The use of power-saving equipment can reduce power consumption, such as the use of high-efficiency motors, inverters and other power-saving equipment.
Energy management system: Establish an energy management system, real-time monitoring and statistics of energy consumption, find the links and causes of energy waste, and take targeted energy-saving measures.
This paper discusses the production process improvement and energy-saving technical measures of power fittings forgings, including automation equipment replacement, production line layout optimization, control system design and other aspects of the analysis of its economic benefits, including cost analysis, output analysis, quality analysis and economic effect analysis for the existing problems and market demand put forward the corresponding suggestions and practical case analysis to verify the above measures In the future, we can further explore how to use more advanced production technology and equipment to achieve the intelligent production of power fittings forgings to further improve production efficiency and quality level. At the same time, we can consider how to strengthen the collaboration and cooperation with suppliers and customers and other external resources to achieve the optimization and integration of the industrial chain to create greater value for enterprises.
