As an important part of the power system, the rationality of the production process is of great significance to improve the production efficiency, reduce the production cost and improve the product quality. With the intensification of market competition and the improvement of product quality requirements, the optimization of the production process of electric power fittings forgings has become an urgent problem for enterprises. This paper aims to discuss the production process optimization measures of electric power tool forgings and analyze its economic benefits, so as to provide reference for enterprises.
The present situation and existing problems of the production technology of electric power fittings forgings
At present, the production process of electric power fittings forgings mainly includes raw material blanking, forging, heat treatment, machining and inspection. In the production process, there are the following problems:
Low production efficiency: raw material blanking, forging, heat treatment and other links need a lot of manual operation, low production efficiency.
Unstable product quality: manual operation is difficult to ensure the consistency and stability of the product, and the product quality fluctuates.
High production cost: The cost of manual operation is high, and there is a shortage of human resources.
Poor production environment: forging, heat treatment and other links produce a lot of noise, dust and waste gas, causing pollution to the production environment.
In view of the above problems, the following measures can be taken to optimize the production process of power fittings forgings:
Automated equipment replacement: The use of automated equipment to replace manual operation, improve production efficiency and quality. For example, the use of automatic blanking machine, automatic forging machine, automatic heat treatment equipment.
Production line layout optimization: Relayout the production line to achieve consistency and efficiency of the production process. For example, forging, heat treatment, machining and other links are centrally arranged to reduce the time and cost of material transfer.
Control system design: The use of advanced control system for unified management and control of the production line, to achieve the automation and intelligent production process. For example, PLC control system, sensor monitoring system and so on.
Production line commissioning and optimization: Debugging and optimization of automated production lines to ensure the stability and efficiency of the production line. For example, debugging and optimization of equipment, adjustment and improvement of production processes.
Personnel training: To train operators to master the operation and maintenance skills of automation equipment. Strengthen the skills and quality of operators to improve the smooth progress of the production process to provide guarantees.
Cost analysis: Using automated equipment instead of manual operation can reduce labor costs and reduce the waste of human resources. In addition, the high operating efficiency and stability of automation equipment can reduce maintenance and downtime and thus reduce production costs. Optimizing the layout of the production line can reduce the time and cost of material transfer and thus reduce production costs. The use of advanced control system can fine manage the production line and reduce the production cost. Optimized production lines can reduce energy consumption and environmental pollution, thus reducing production costs.
Yield analysis: Replacing manual operation with automated equipment can increase production efficiency and thus increase yield. Optimizing the layout of the production line can achieve consistency and efficiency of the production process and thus increase the output. Optimized production lines increase production by reducing breakdowns and downtime.
Quality analysis: Using automated equipment instead of manual operation can reduce the influence of human factors on product quality and improve the stability and consistency of product quality. Optimizing the layout of the production line can improve product quality by reducing losses and errors during material transfer. The use of advanced control system can fine control the production process to improve product quality.
Economic effect analysis: The optimized production process of electric power fittings forgings can improve production efficiency, reduce production costs and improve product quality, thus enhancing the competitiveness and market position of enterprises. At the same time, it can reduce the waste of human resources and environmental pollution so as to contribute to the sustainable development of society. In addition, the optimized production line can create more profits for the enterprise and provide financial guarantee for the development of the enterprise.
This paper discusses the production process optimization measures of power fixture forgings, including automation equipment replacement, production line layout optimization, control system design, production line debugging and optimization, and analyzes its economic benefits, including cost analysis, output analysis, quality analysis and economic effect analysis. In view of the existing problems and market demand, the corresponding suggestions and the analysis of practical cases have verified the effectiveness of the above measures and achieved good economic and environmental benefits. In the future, we can further explore how to use more advanced production technology and equipment to achieve intelligent production of power fittings and forgings to further improve production efficiency and quality level. At the same time, we can consider how to strengthen cooperation with suppliers The collaboration and cooperation of external resources such as customers achieve the optimization and integration of the industrial chain to create greater value for enterprises.
