As an important part of the power system, the rationality of the production process is of great significance to improve the production efficiency, reduce the production cost and improve the product quality. With the intensification of market competition and the improvement of customers’ requirements on product quality, it has become an urgent problem for enterprises to rebuild the production process of power fittings forgings. The purpose of this paper is to discuss the production process reengineering measures of electric power tool forgings, and to provide reference for enterprises.
Current situation and existing problems of production process of electric power fittings forgings
At present, the production process of electric power fittings forgings mainly includes raw material procurement, blanking, forging, heat treatment, mechanical processing and inspection. In the production process, there are the following problems:
The production process is not reasonable enough: the lack of effective connection and cooperation between all links leads to low production efficiency.
The production process is not advanced enough: some links use the traditional production process, which is low efficiency and high cost.
Product quality is not stable enough: the quality control of some links is not strict enough, resulting in fluctuations in product quality.
Insufficient optimization of production costs: the cost control of some links is not fine enough, resulting in high production costs.
Reengineering measures for the production process of electric power fittings forgings
In view of the above problems, the following measures can be taken to achieve the reengineering of the production process of electric power fittings forgings:
Process analysis and optimization: Comprehensively comb and analyze the production process, find out the existing problems and bottlenecks, and optimize and improve. For example, advanced blanking technology and methods can be adopted to improve the accuracy and efficiency of blanking; Advanced forging equipment and technology can be used to improve the efficiency and quality of forging links; Advanced heat treatment technology and methods can be used to improve the efficiency and quality of heat treatment. Advanced machining technology and methods can be used to improve the efficiency and quality of machining links.
Quality control and improvement: Strengthen the quality control and improvement of all aspects to ensure the stability and consistency of product quality. For example, advanced quality testing technology and methods can be adopted to carry out comprehensive testing and control of product quality; We can use advanced quality management concepts and methods to find and solve quality problems in the production process in time.
Cost control and optimization: strengthen the cost control and optimization of each link, reduce production costs and improve economic efficiency. For example, advanced cost control technology and methods can be used to control and optimize the cost of each link. We can use advanced procurement management concepts and methods to optimize and improve the procurement of raw materials.
Collaboration and integration: Strengthen the collaboration and integration between all links to achieve coherence and efficiency of the production process. For example, advanced logistics management concepts and methods can be adopted to achieve timely supply of raw materials and rapid transfer of products; We can adopt advanced production management concepts and methods to realize dynamic adjustment and optimization of production plans.
The above measures have been adopted by an electric power fixture forging manufacturer to reengineer the production process. The specific practice process is as follows:
Process analysis and optimization: Comprehensively comb and analyze the production process, find out the existing problems and bottlenecks, and optimize and improve. For example, the use of advanced blanking technology and methods to improve the accuracy and efficiency of blanking; Adopt advanced forging equipment and technology to improve the efficiency and quality of forging links; Adopt advanced heat treatment technology and method to improve the efficiency and quality of heat treatment link; Adopt advanced machining technology and methods to improve the efficiency and quality of machining links.
Quality control and improvement: Strengthen the quality control and improvement of all aspects to ensure the stability and consistency of product quality. For example, the use of advanced quality testing technology and methods to carry out comprehensive testing and control of product quality; Adopt advanced quality management concepts and methods to find and solve quality problems in the production process in time.
Cost control and optimization: strengthen the cost control and optimization of each link, reduce production costs and improve economic efficiency. For example, the use of advanced cost control technology and methods to control and optimize the cost of each link; Adopt advanced purchasing management concepts and methods to optimize and improve raw material procurement.
Collaboration and integration: Strengthen the collaboration and integration between all links to achieve coherence and efficiency of the production process. For example, the use of advanced logistics management concepts and methods to achieve timely supply of raw materials and rapid transfer of products; Adopt advanced production management concept and method to realize dynamic adjustment and optimization of production plan.
Personnel training and management: to train and manage operators, so that they can master advanced production technology and equipment operation skills. Strengthen the skills and quality of operators to improve the smooth progress of the production process to provide guarantees.
Through the implementation of the above measures, the production efficiency of the enterprise has been significantly improved, the production cost has been reduced, and the product quality has been effectively guaranteed and good economic and environmental benefits have been achieved.
This paper discusses the production process reengineering measures of electric power fittings forgings, including process analysis and optimization, quality control and improvement of cost control and optimization, cooperation and integration, etc. In view of the existing problems and market demand, corresponding suggestions are put forward and the analysis of practical cases verifies the effectiveness of the above measures and achieves good economic and environmental benefits. How can we further discuss in the future The use of more advanced production technology and equipment to achieve the intelligent production of power fittings forgings to further improve production efficiency and quality level at the same time can consider how to strengthen the collaboration and cooperation with suppliers and customers and other external resources to achieve the optimization and integration of the industrial chain to create greater value for enterprises.
