As an important part of power system, the quality of power fixture forgings directly affects the safe and stable operation of power system. With the continuous development of the power industry, the demand for power fittings forgings is also increasing, and the requirements for product quality are more stringent. Therefore, it is of great significance to study the production process, optimize the production technology and improve the product quality and production efficiency. This paper aims to discuss the production quality management and improvement of electric power tool forgings to ensure the quality and safety of products.
Production process management
The production process of electric power fittings forgings includes raw material procurement, forging, heat treatment, processing and inspection. In the production process, the quality control of every link is very important. Therefore, the production process needs to be fully managed and monitored to ensure that the process parameters and quality standards at each stage are effectively implemented.
Equipment management
Various equipment are needed in the production process of electric power fittings forgings, such as forging equipment, heat treatment equipment, processing equipment, etc. The performance and accuracy of the equipment directly affect the quality and production efficiency of the product. Therefore, it is necessary to carry out regular maintenance and maintenance of the equipment, discover and solve equipment faults in time, and ensure that the performance and accuracy of the equipment meet the requirements.
Personnel quality management
In the production process of electric power fittings forgings, operators need to have certain professional skills and qualities. The quality and skill level of personnel directly affect the quality of products and production efficiency. Therefore, it is necessary to conduct professional training for operators and improve the degree of operation specifications to ensure that the quality and skill level of operators meet the requirements.
Quality control
The quality control of power fittings forgings includes raw material inspection, process control and finished product inspection. In quality control, it is necessary to use advanced testing equipment and means to carry out comprehensive testing and control of product quality and performance to ensure that products meet relevant standards and requirements.
Optimize forging process
By optimizing the forging process, the energy consumption and material waste in the production process can be reduced, and the quality and performance of products can be improved. For example, the use of precision forging process can reduce product defects and deformation, improve product accuracy and surface quality.
Introduce advanced equipment
The introduction of advanced forging, heat treatment and processing equipment can improve production efficiency and product quality. For example, the use of CNC machining equipment can achieve high-precision and high-efficiency processing, reducing the impact of human factors on product quality.
Strengthen process parameter management
Comprehensive management and monitoring of process parameters in the production process can ensure that the process parameters and quality standards of each link are effectively implemented. For example, the use of automated production lines can achieve comprehensive monitoring and recording of the production process, convenient traceability and management.
Finished product inspection
Carry out a comprehensive inspection of the finished product of the power fittings forgings, including the detection of size, shape, surface quality, etc., to ensure that the products meet the relevant standards and requirements.
Sampling inspection
Sampling inspection in the production process can find potential quality problems and take measures to solve them in time to avoid the occurrence of batch quality problems.
Disqualification treatment
Conduct timely processing and analysis of nonconforming products, find out the causes and take measures to improve, to prevent similar problems from happening again. At the same time, traceability and recall of unqualified products to ensure product quality and safety.
Safety facility
In the production process of power fittings forgings, it is necessary to set up the corresponding safety facilities, such as guard rails, safety warning signs, etc., to ensure the safety and standard operation of the operator.
Safety awareness training
Conduct safety awareness training and education for operators, improve the safety awareness and responsibility of operators, and avoid the occurrence of safety accidents.
Safety inspection and rectification
Regularly carry out safety inspection and rectification on the production site, discover and solve safety hazards in time, and ensure safety and standardization in the production process.
Through the implementation of the above measures and improvement programs, the production quality and management level of electric power fittings forgings can be effectively improved. The specific effects include: improving product quality and production efficiency; Reduce energy consumption and material waste; Reduce the occurrence of environmental pollution and safety accidents; Enhance the competitiveness of enterprises and sustainable development capacity. However, there are still some problems and deficiencies in the actual production process, which need to be further studied and improved. For example, how to further improve the stability and efficiency of automated production lines; How to further reduce the rate of unqualified products and improve the accuracy of products is still to be explored and studied. Therefore, in the future research and development should continue to pay attention to and improve these problems and shortcomings, in order to achieve high quality and efficient production of power fittings forgings.
