As an important part of the power system, the quality control and management of the production process of the electric power tool forging has an important impact on the quality and performance of the product. With the intensification of market competition and the improvement of product quality requirements, it has become an urgent problem for enterprises to strengthen the quality control and management of the production process of power metal forgings. The purpose of this paper is to discuss the quality control and management measures of the production process of electric power fittings forgings, so as to provide reference for enterprises.
Quality control in the production process of electric power fittings forgings
Production process analysis
The manufacturing process of electric power fixture forgings is comprehensively sorted out, including the selection of raw materials, blanking, heat treatment, machining and other links. For each link, formulate corresponding quality control measures to ensure product quality and performance.
Quality control measures
(1) Raw material control: Select raw materials with stable quality and excellent performance, and strictly control the chemical composition, mechanical properties and other indicators of raw materials.
(2) blanking control: The use of advanced blanking equipment and technology to ensure the accuracy of blanking and reduce material waste.
(3) Heat treatment control: Develop a reasonable heat treatment process, control heating temperature, time and cooling speed and other parameters to ensure that the mechanical properties and metallographic structure of the product meet the requirements.
(4) Machining control: The use of advanced processing equipment and technology to control processing accuracy and surface quality to ensure that the size and shape accuracy of the product meet the requirements.
Quality inspection and repair
For the defects and damage in the production process of electric power fittings forgings, effective detection methods and repair measures are adopted. For example, the use of non-destructive testing technology to detect the internal defects of the product, the use of welding, heat treatment and other methods to repair the damaged parts.
Production process management of electric power fittings forgings
Production planning and schedule control
Rationally arrange the manufacturing plan of power fittings forgings, strictly control the progress of each link, and ensure that the production plan is completed on time. Adopt advanced production planning management software to realize dynamic adjustment and optimization of production planning.
Material management
Make the corresponding purchasing plan and inventory management measures for the raw materials and outsourced parts required for power fittings forgings. Advanced material management software is used to achieve real-time tracking and monitoring of raw materials and outsourced parts to ensure the timely supply of materials required for production.
teamwork
For the production process of electric power fittings forgings, the cooperation of various departments is required. Establish an effective communication mechanism and collaboration platform to realize information sharing and collaborative work among various departments. At the same time, strengthen staff training and skill upgrading, improve the quality and skill level of employees, and provide guarantee for the smooth progress of the production process.
This paper discusses the production process quality control and management measures of power fixture forgings from the aspects of production flow analysis, quality control measures, quality inspection and repair, production plan and schedule control, material management, team cooperation and so on. In view of the existing problems and market demand, the following suggestions are put forward: First, enterprises should conduct a comprehensive review of the production process and formulate corresponding quality control measures; Secondly, enterprises should adopt advanced testing technology and repair measures to ensure the quality and performance of products; Thirdly, the enterprise should reasonably arrange the production plan and strictly control the progress of each link; Finally, enterprises should also strengthen material management and team collaboration to ensure the smooth progress of the production process. Through the implementation of the above measures, can effectively improve the quality and performance of electric power fittings forgings, enhance the competitiveness of enterprises.
