As an important part of the power system, the standardization of the production process is of great significance for improving product quality, reducing production cost and promoting industrial development. However, at present, there are great differences in the production process of electric power tool forgings, and the lack of unified standards and specifications leads to problems such as unstable product quality and low production efficiency. Therefore, the purpose of this study is to explore the standardization of the production process of electric power tool forgings, in order to improve product quality and production efficiency, reduce production costs, and promote the healthy development of electric power tool forgings industry.
At present, domestic and foreign scholars have carried out some research on the standardization of the production process of electric power fittings forgings. In the production process, it mainly includes raw material procurement, forging, heat treatment, processing and inspection. In the procurement of raw materials, it is necessary to choose raw materials with stable quality and excellent performance to ensure the quality and performance of products. In the forging link, it is necessary to use advanced forging equipment and technology to control parameters such as forging temperature, speed and deformation degree to ensure that the shape and size of the product meet the requirements. In the heat treatment link, it is necessary to use a reasonable heat treatment process, control the heating temperature, time and cooling speed and other parameters, improve the mechanical properties of the material, improve the strength and toughness of the product. In the processing process, it is necessary to use advanced processing equipment and technology to control processing accuracy and surface quality to ensure product quality and performance. In the inspection process, it is necessary to use advanced testing equipment and means to carry out comprehensive testing and control of product quality and performance to ensure that products meet relevant standards and requirements.
However, at present, there are great differences in the production process of electric power tool forgings, and the lack of unified standards and specifications leads to problems such as unstable product quality and low production efficiency. Therefore, it is necessary to conduct standardized research on the production process of power fittings forgings, formulate unified standards and norms, improve product quality and production efficiency, reduce production costs, and promote the healthy development of power fittings forgings industry.
This paper adopts the method of literature review and field investigation to study the standardization of the production process of electric power tool forgings. Firstly, the present situation and existing problems of the production process of electric power tool forgings are understood through literature review. Then, through field research to understand the production process and production technology of power fittings forgings, collect relevant data and information. Finally, the collected data and information are analyzed and sorted out, unified standards and norms are formulated, and the production process standardization scheme of electric power fittings forgings is proposed.
Through the combination of literature review and field investigation, we found the following problems in the production process of power fittings forgings:
The lack of unified standards and norms in the procurement of raw materials leads to unstable quality of raw materials and affects product quality.
Forging links lack of advanced forging equipment and technology, resulting in product shape and size does not meet the requirements, affecting product quality.
The lack of reasonable heat treatment process in the heat treatment link leads to poor mechanical properties of materials and affects product quality.
Processing links lack of advanced processing equipment and technology, resulting in product processing accuracy and surface quality do not meet the requirements, affecting product quality.
The lack of advanced testing equipment and means in the inspection process leads to inadequate product quality inspection and control, which affects product quality.
In response to the above problems, we propose the following production process standardization program for power fittings forgings:
Develop unified raw material procurement standards and specifications to ensure stable quality and excellent performance of raw materials.
The introduction of advanced forging equipment and process, control forging temperature, speed and deformation degree and other parameters, to ensure that the shape and size of the product meet the requirements.
Formulate reasonable heat treatment process standards and specifications, control heating temperature, time and cooling speed and other parameters, improve material mechanical properties, improve product strength and toughness.
Introduce advanced processing equipment and technology, control processing accuracy and surface quality, and ensure that products meet relevant standards and requirements.
Introduce advanced testing equipment and means to conduct comprehensive testing and control of product quality and performance to ensure that products meet relevant standards and requirements.
Through the implementation of the above production process standardization program of electric power tool forgings, it can effectively improve product quality and production efficiency, reduce production costs, and promote the healthy development of electric power tool forgings industry.
In this paper, the standardization of the production process of electric power tool forgings is studied, and the existing problems are found and the corresponding solutions are put forward. Through the implementation of the above programs, it can effectively improve product quality and production efficiency, reduce production costs, and promote the healthy development of the power metalworking industry. However, there are still some problems and deficiencies in the actual production process, which need to be further studied and improved. For example, how to further improve the quality stability of raw materials; How to further optimize the process parameters of forging, heat treatment, processing and other links is still to be explored and studied. Therefore, in the future research and development should continue to pay attention to and improve these problems and shortcomings, in order to achieve high quality and efficient production of power fittings forgings.
