As an important part of electric power system, the visualization technology of the production process of electric power tool forgings is of great significance to improve production efficiency, reduce production cost and improve product quality. With the rapid development of Industry 4.0 and intelligent manufacturing, visualization technology has become an important means for enterprises to enhance their competitiveness. The purpose of this paper is to discuss the visualization technology and practice of the production process of electric power fittings forgings, and to provide reference for enterprises.
Application of visualization technology in the production process of electric power fittings forgings
Visualization technology refers to the use of computer graphics, image processing, virtual reality and other technical means, the production process of data, information, status, etc. in an intuitive, visual way, so that operators better understand and grasp the production situation, timely discovery and solution of problems. In the production process of power fittings forgings, visualization technology can be applied to the following aspects:
Production process visualization: Through production flow charts and virtual reality technology, the production process of power fittings forgings is presented in an intuitive way, so that operators can better understand and master the production process, and find and solve problems in time.
Production equipment visualization: Through the equipment condition monitoring and fault diagnosis system, the status of the power metal forging production equipment is presented in an intuitive way, so that the operator can better understand and grasp the equipment situation, and discover and solve problems in time.
Production process visualization: Through the process parameter monitoring and data analysis system, the parameters of the power tool forging production process are presented in an intuitive way, so that the operator can better understand and grasp the process situation, and find and solve problems in time.
Product quality visualization: Through the quality detection and analysis system, the product quality of power fittings forgings is presented in an intuitive way, so that operators can better understand and grasp the product quality situation, and find and solve problems in time.
The visualization technology of production process has been adopted in an electric power fixture forging manufacturer, and good results have been achieved. The specific practice process is as follows:
Production process visualization: The company uses production flow charts and virtual reality technology to present the production process of power fittings forgings in an intuitive way. The operator can view the production process anytime and anywhere through the computer or mobile phone, understand the progress and situation of each link, and find and solve problems in time.
Production equipment visualization: The company uses equipment condition monitoring and fault diagnosis system to present the status of power metal forging production equipment in an intuitive way. The operator can view the device status at any time and anywhere through the computer or mobile phone, understand the operation of the device and fault warning, and discover and solve problems in time.
Production process visualization: The company uses process parameter monitoring and data analysis system to present the parameters of the production process of electric power tool forgings in an intuitive way. The operator can view the process parameters anytime and anywhere through the computer or mobile phone, understand the stability and abnormal conditions of the process, and find and solve problems in time.
Product quality visualization: The company uses a quality inspection and analysis system to present the product quality of power fittings forgings in an intuitive way. The operator can view the product quality at any time and anywhere through the computer or mobile phone, understand the qualified rate and abnormal situation of the product, and find and solve the problem in time.
Through the implementation of the above measures, the production efficiency of the enterprise has been significantly improved, and the production cost has also been reduced. At the same time, the product quality has been effectively guaranteed, reducing the waste of human resources and environmental pollution. Good economic and environmental benefits have been obtained.
This paper discusses the visualization technology and practical measures of the production process of electric power fixture forgings, including the visualization of production flow, production equipment, production process and product quality. In view of the existing problems and market demand, the corresponding suggestions and the analysis of practical cases have verified the effectiveness of the above measures and achieved good economic and environmental benefits. In the future, we can further explore how to use more advanced production technology and equipment to achieve intelligent production of power fittings and forgings to further improve production efficiency and quality level. At the same time, we can consider how to strengthen cooperation with suppliers The collaboration and cooperation of external resources such as customers achieve the optimization and integration of the industrial chain to create greater value for enterprises.
