As a key component, the quality of port machinery forgings is very important to the performance and operation safety of the whole machinery. This paper will discuss the quality control measures of mechanical forgings production in ship ports, including raw material selection, processing technology, testing means, etc., to ensure the quality and reliability of forgings.
With the rapid development of shipping industry, the performance and quality requirements of ship port machinery are increasing day by day. As an important part of ship port machinery, the forging process involves many links and processes, so the quality control is particularly important. This paper will discuss the quality control measures of mechanical forgings production in ship ports to ensure the quality and reliability of forgings.
The quality of raw materials has an important impact on the quality of forging. When selecting raw materials, it is necessary to consider its chemical composition, mechanical properties, surface quality and other factors. At the same time, it is also necessary to carry out strict testing of raw materials to ensure that their quality and performance meet the requirements of forging production.
The processing technology in forging production plays a key role in the quality of forging. Therefore, it is necessary to strictly control the processing technology, including forging temperature, forging time, cooling method, etc. At the same time, it is also necessary to choose the appropriate processing equipment and tools according to the shape and size requirements of the forging to ensure processing accuracy and surface quality.
In the forging production process, it is necessary to carry out several tests on the forging to ensure that its quality and performance meet the requirements. Commonly used testing methods include size testing, non-destructive testing, mechanical properties testing and so on. At the same time, it is also necessary to carry out regular maintenance and calibration of the testing equipment to ensure the accuracy and reliability of the test results.
The establishment of perfect quality management system is very important for the quality control of forging production. The quality management system should include quality planning, quality control, quality assurance and quality improvement to ensure that the whole process of forging production is effectively controlled. At the same time, it is also necessary to strengthen staff training and quality awareness education to improve the quality awareness and responsibility of all employees.
Taking a ship port machinery forging production enterprise as an example, the enterprise has successfully improved the quality and reliability of the forging by taking the above quality control measures. Specific performance in the following aspects: First, the company strengthened the selection and testing of raw materials to ensure the quality and performance of raw materials; Secondly, the company optimized the processing technology, improved the processing precision and surface quality; Thirdly, the company has improved the detection means to realize the comprehensive monitoring of the quality and performance of forgings; Finally, the enterprise has established a perfect quality management system, strengthened staff training and quality awareness education, and improved the quality awareness and responsibility of all employees.
The quality control of ship port machinery forging production involves many aspects and links, and comprehensive control measures need to be taken. By strengthening the selection of raw materials, optimizing the processing technology, improving the testing means, establishing the quality management system and other measures, can effectively improve the quality and reliability of forgings, for the development of the shipping industry to provide a strong guarantee.
