With the rapid development of science and technology, virtual reality simulation technology has gradually shown strong application potential in many fields. Especially in the field of ship port machinery forgings manufacturing, virtual reality simulation technology has become an important tool to optimize product design, improve production efficiency, reduce costs and ensure safety. This paper introduces the basic principle, application scenario and future development prospect of virtual reality simulation technology for ship port mechanical forgings.
The virtual reality simulation technology of ship port mechanical forgings is based on computer graphics, simulation technology, human-machine interface technology and other multidisciplinary fields, and constructs a highly realistic virtual environment to realize the whole process simulation of ship port mechanical forgings design, manufacturing, testing and so on. The key technologies involved in this technology include: high precision 3D modeling, physics engine, human-computer interaction and so on. At present, the application of this technology has been involved in shipbuilding, aerospace, medical and other fields. In the field of ship port mechanical forgings manufacturing, virtual reality simulation technology can provide the following support:
Product design: Through virtual simulation technology, product designs can be validated and optimized before actual manufacturing, reducing design changes and cost waste.
Production simulation: By simulating the entire production process, you can check the problems that may occur in the production process, optimize the production plan, and improve the production efficiency.
Skills training: Use virtual reality technology to conduct skills training for employees to improve their skill level and production safety awareness.
Optimize product design: In the product design stage, virtual reality simulation technology can verify the feasibility and rationality of the design, avoid design defects, and reduce the workload of later modification.
Production process optimization: By simulating the entire production process, you can find the bottlenecks and problems in the production process, optimize the production plan and resource allocation, and improve production efficiency and quality.
Equipment maintenance and overhaul: The use of virtual reality technology can carry out real-time monitoring and predictive maintenance of the operating status of the equipment, reduce the failure rate of the equipment and improve the utilization rate of the equipment.
Skill training: The use of virtual reality technology to conduct skill training for employees, improve their skill level and production safety awareness, and provide guarantee for the safety of production and quality control of enterprises.
Results display and technology promotion: realistic display and promotion of products or results through virtual reality technology can improve public awareness and market competitiveness.
However, there are some limitations in the application of virtual reality simulation technology in the field of ship port mechanical forging. For example, at present, the cost of this technology is high, and it is difficult to popularize. In addition, the real-time performance and interactivity of virtual reality simulation technology still need to be improved.
Taking the manufacturing of ship port machinery forgings in a large shipbuilding enterprise as an example, virtual reality simulation technology is introduced to simulate the whole process of product design, production and testing. In product design, the structure and performance of forgings are simulated and analyzed by virtual simulation technology, which avoids design defects, reduces the workload of late modification and reduces the cost. In production, virtual reality technology is used to simulate the entire production process, optimize the production plan and resource allocation, and improve the production efficiency and quality. At the same time, by simulating the running state of the equipment, the predictive maintenance and overhaul of the equipment are realized, and the failure rate of the equipment is reduced. In the staff training, the use of virtual reality technology for staff skills training, improve the staff’s skill level and production safety awareness. The application of this technology has brought significant economic and social benefits to the enterprise, and also provides a beneficial exploration for the digital transformation of the shipbuilding industry.
The virtual reality simulation technology of mechanical forgings in ship harbors has wide application prospect and important practical value. It can not only optimize product design, improve production efficiency, reduce costs and ensure safety, but also improve the market competitiveness of enterprises. However, there are still some limitations in the application of this technology. In the future development, with the continuous progress of technology and the reduction of costs, it is believed that the application of virtual reality simulation technology in the field of ship port mechanical forging manufacturing will be more and more extensive.
