Die is the key process equipment in the production of bearing forgings, its design and manufacturing level directly affect the quality and production efficiency of forgings. This paper will discuss the mold design and manufacturing process of bearing forging production, aiming at improving the accuracy and service life of the mold, and providing guarantee for the high-quality production of bearing forging.
In terms of mold design, it is first necessary to design the corresponding mold structure according to the structure and size requirements of the forging. The mold structure should ensure the fluidity, filling and formability of the forging process, while considering the strength and stiffness of the mold to ensure that the mold has sufficient stability and durability during use. In addition, it is necessary to select the appropriate mold material and heat treatment process according to the production process requirements to improve the hardness and wear resistance of the mold.
In mold manufacturing, high-precision processing equipment and technology should be used to ensure the accuracy and surface quality of the mold. In the manufacturing process, the machining error should be strictly controlled to ensure that the dimensional accuracy and shape and position tolerance of the mold meet the design requirements. At the same time, the assembly and debugging process of the mold also need to attach great importance to ensure the stability and reliability of the mold during use.
In order to improve the service life of the mold and reduce production costs, the design and manufacture of the mold should fully consider various factors in the production process. For example, the insert structure can be used in the mold structure to facilitate the maintenance and replacement of the mold; In the manufacturing materials can choose high-performance alloy materials, improve the heat resistance and fatigue resistance of the mold. In addition, it is also necessary to strengthen the quality control in the production process, discover and solve potential problems in time, and ensure the quality and reliability of the mold.
In short, the mold design and manufacturing of bearing forgings production is a highly comprehensive project, which needs to fully consider the structural characteristics of forgings, production process requirements and various factors in the production process. By optimizing the mold design and manufacturing process, improving the accuracy and service life of the mold, it can provide a strong guarantee for the high-quality production of bearing forgings.
