With the rapid development of science and technology, simulation optimization technology has become an important means for modern manufacturing industry to improve product quality, reduce costs and improve production efficiency. Bearing ring forgings are the core parts of mechanical equipment, and the application of simulation optimization technology in the production process is of great significance. This paper will focus on the application of simulation optimization technology of bearing ring forgings in actual production.
Simulation optimization technology through the construction of mathematical models to simulate the actual production process, predict product performance, quality and cost, so as to achieve optimization in the product design and production process. In the production of bearing ring forgings, simulation optimization technology is mainly applied in the following aspects:
Product design: Through simulation analysis, predict the performance of the product, guide the optimization of the product design scheme, and ensure that the product meets the market demand.
Process parameter optimization: Through simulation, determine the best forging, heat treatment and other process parameters, improve product quality and production efficiency.
Production process monitoring: Through real-time simulation, the key parameters in the production process are monitored to ensure that the production process is stable and controllable.
Application effect of simulation optimization technology in the production of bearing ring forgings
Improve product quality: Through simulation optimization technology, product performance can be predicted and optimized in the product design stage, thereby improving product quality in actual production. At the same time, real-time simulation monitoring in the production process helps to discover and solve problems in time to ensure the stability of product quality.
Cost reduction: Simulation optimization technology can predict product costs at the product design stage, and reduce material consumption and manufacturing costs through optimized design. In addition, through the optimization of process parameters, production efficiency can be improved and costs can be further reduced.
Improve production efficiency: The optimal process parameters determined by simulation optimization technology can improve equipment utilization and labor productivity in the production process, thereby improving production efficiency.
Taking a bearing ring forging production enterprise as an example, the enterprise has achieved significant cost reduction and quality improvement in product design and production process after introducing simulation optimization technology. In the design stage, the product structure is optimized through simulation analysis, and the material consumption is reduced. In the production stage, the production efficiency is improved and the energy consumption is reduced through the optimization of process parameters. In the end, the company achieved a 10% improvement in product quality, a 15% reduction in costs, and a 20% increase in production efficiency.
Through the discussion of the application effect of simulation optimization technology in the production of bearing ring forgings, it can be seen that simulation optimization technology has significant advantages in improving product quality, reducing cost and improving production efficiency. The example analysis further proves the application value of simulation optimization technology in actual production. Therefore, bearing ring forgings manufacturers should actively adopt simulation optimization technology to enhance the competitiveness of enterprises and achieve sustainable development. At the same time, the government, scientific research institutions and universities should also strengthen the research and support of simulation optimization technology, promote its wide application in the manufacturing industry, and contribute to the high-quality development of China’s manufacturing industry.
