Under the background of the increasing awareness of global environmental protection, energy conservation and emission reduction have become the common goal pursued by all walks of life. Copper alloy forging production industry as the energy consumption and environmental pollution is more prominent areas, the implementation of energy conservation and emission reduction measures is of great significance. This paper will discuss the energy-saving and emission reduction measures in the production process of copper alloy forgings and its practice.
Copper alloy forging production mainly includes batching, melting, forging, heat treatment and other processes. These processes in heating, melting, deformation and other processes require a lot of energy consumption, but also produce a certain amount of waste gas, wastewater and other pollutants. Therefore, the implementation of energy conservation and emission reduction measures to reduce energy consumption and environmental pollution is of great significance.
Energy conservation and emission reduction measures
Optimize the batching process: Use high-quality raw materials, reduce impurity content, and reduce energy consumption in the smelting process. At the same time, accurate calculation of the proportion of ingredients, reduce raw material waste, improve resource utilization.
Improve melting process: Adopt advanced melting technology and equipment, such as high efficiency and energy saving melting furnace, improve melting efficiency and reduce energy consumption. In addition, the exhaust gas generated by the melting process is purified to reduce the pollution to the atmosphere.
Promote new forging technology: Adopt advanced forging technology and equipment, such as precision forging, warm forging, etc., to reduce the deformation energy consumption in the forging process. At the same time, the forging process parameters are optimized, the scrap rate is reduced, and the product quality is improved.
Heat treatment process improvement: using advanced heat treatment technology and equipment, such as vacuum heat treatment, controlled atmosphere heat treatment, etc., to improve heat treatment efficiency and reduce energy consumption. At the same time, the waste water generated in the heat treatment process is recycled to reduce water resource consumption.
A copper alloy forging production enterprise has achieved remarkable results by implementing the above measures of energy saving and emission reduction. In terms of batching process, the use of high-quality raw materials and precise proportion of batching has increased the utilization rate of raw materials by 10%. In terms of melting process, the introduction of energy-efficient melting furnaces has reduced energy consumption by 20%. In the forging process, the precision forging technology is adopted, and the scrap rate is reduced by 5%. In the heat treatment process, the implementation of wastewater recycling, water consumption reduced by 30%.
The energy-saving and emission reduction measures of copper alloy forging production process are of great significance for reducing energy consumption and environmental pollution. Through the implementation of energy saving and emission reduction measures such as optimizing the batching process, improving the melting process, promoting new forging technology and improving the heat treatment process, enterprises can significantly reduce energy and resource consumption, reduce environmental pollution, and improve economic and social benefits. Looking forward to the future, with the continuous progress of science and technology and the improvement of environmental awareness, the energy-saving and emission reduction technology of copper alloy forging production process will be more mature and perfect, and make greater contributions to the sustainable development of the industry.
