With the rapid development of science and technology and the advancement of the fourth Industrial revolution, smart factories have become a new direction for manufacturing. For precision forging production, smart factory not only means the upgrade of technology, but also represents the comprehensive innovation of production and management mode. This paper will discuss the innovation of precision forging production and management mode based on the perspective of smart factory.
Technological change brought about by smart factories
Automation equipment: Smart factories introduce a large number of automation equipment, such as robots, automated production lines, etc., to achieve the automation of precision forging production process, reduce manual intervention, improve production efficiency and product consistency.
Internet of Things technology: Through the Internet of Things technology, equipment and products are interconnected, data is shared in real time, and accurate and timely data support is provided for production management.
Big data and artificial intelligence: The use of big data technology to mine and analyze the data in the production process, combined with artificial intelligence technology, to achieve the optimization and prediction of the production process, improve the accuracy of production and resource utilization efficiency.
The innovation of production mode
Customized production: Smart factory has a high degree of flexibility and configurability, can easily adjust the production line and production parameters, to achieve multi-variety, small batch customized production, to meet the diversified needs of customers.
Collaborative production: Through the Internet of Things and cloud computing technology, to achieve collaborative production inside and outside the supply chain. Raw material supply, production planning, logistics and other links to achieve seamless docking, improve production synergy efficiency.
Management model innovation
Data-driven management: Based on big data and artificial intelligence technology, establish a data-driven management decision model. Through real-time data analysis, the production process can be visualized and transparent, and the accuracy and timeliness of management decisions can be improved.
Lean management: Combining the concept of lean production, eliminating waste in the production process, constantly optimizing the production process and management mode, and improving the competitiveness and profitability of enterprises.
Personnel training and organizational change
Cross-border talent training: Smart factories need talents with both technical and management capabilities. Enterprises should attach importance to the training of cross-border talents, and establish a complete talent training system according to the actual needs.
Organizational change: To meet the needs of the smart factory, the enterprise organization needs to change accordingly. Build a flat and flexible organizational structure to improve decision-making efficiency and response speed.
Smart factories bring unprecedented opportunities and challenges to precision forging production. By deeply integrating advanced technologies, innovating production and management models, cultivating cross-border talents, and promoting organizational change, precision forging production enterprises can establish an efficient, intelligent and green production system, further improve product quality and customer satisfaction, and promote the high-quality development of the industry.
