In this paper, an iot based production process traceability system for mechanical forgings is proposed, and its design and implementation are described in detail. Firstly, the background and significance of the traceability system are introduced, then the traceability requirements of the production process of mechanical forgings are analyzed, and then the overall architecture, key technologies and implementation steps of the system are expounded. Finally, the application effect and prospect of the system are summarized.
With the rapid development of the manufacturing industry, mechanical forgings, as an important basic parts, are widely used in various fields. However, the production process of mechanical forgings is complex, involving multiple links and participants, and it is difficult to track and locate the cause of quality problems once they occur. Therefore, the establishment of a production process traceability system based on the Internet of Things is of great significance for improving the quality of mechanical forgings and ensuring product safety.
The demand for tracing the production process of mechanical forgings mainly includes the following aspects: tracking the source and quality of raw materials, monitoring key process parameters in the production process, recording production batches and product information, and tracing product flow and sales. By realizing these requirements, a complete production process traceability chain can be established to ensure product quality and safety.
The production process tracing system of mechanical forgings based on the Internet of Things proposed in this paper adopts hierarchical architecture, including perception layer, transmission layer, processing layer and application layer. The sensing layer is responsible for collecting the data of the production site, including temperature, pressure, material information, etc. The transport layer transmits data to the processing layer through iot technology; The processing layer stores, analyzes and processes the data, and establishes the production process traceability model. The application layer provides a user interface to realize production process traceability, quality monitoring and other functions.
Key technologies and implementation steps
Key technologies: Internet of Things technology, data storage technology, data analysis technology, etc.
Implementation steps: First, establish the iot sensing network, deploy sensors and devices, and collect production process data; Then the data transmission protocol is designed to transmit the data to the cloud server; Then build the production process traceability model, analyze and process the data; Finally, the application interface is developed to realize the functions of the traceability system.
The production process tracing system of mechanical forgings based on the Internet of Things has achieved remarkable results in practical application. First of all, the system realizes the whole process traceability of the production process, and improves the product quality and safety; Secondly, through the analysis of production data, potential quality problems and improvement space can be found to improve production efficiency; Finally, the system can provide decision support for enterprises and promote the sustainable development of enterprises.
Looking forward to the future, with the continuous development and application of the Internet of Things technology, the production process traceability system of mechanical forgings based on the Internet of Things will have a broader application prospect. In the future, the functions of the system can be further expanded, such as predicting the life of mechanical forgings, optimizing production parameters, etc., to achieve more intelligent production management. At the same time, with the integration and application of new technologies such as 5G and big data, the real-time, accuracy and intelligence level of the traceability system will be further improved, providing a more comprehensive and efficient solution for the quality management and security of the mechanical forging industry.
